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{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Bearing Prep</translate> | |Step_Title=<translate>Bearing Prep</translate> | ||
− | |Step_Content=<translate>==== Tools ==== | + | |Step_Content=<translate>====Tools==== |
Bench Vise | Bench Vise | ||
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(Digital Caliper helps) | (Digital Caliper helps) | ||
− | ==== Parts ==== | + | ====Parts==== |
2 Bearings | 2 Bearings | ||
− | ==== Steps ==== | + | ====Steps==== |
As is, the bearings and gears '''''do not fit''''' inside the shredder box. about 1/8" of an inch of material must be removed from the bearing sleeve. | As is, the bearings and gears '''''do not fit''''' inside the shredder box. about 1/8" of an inch of material must be removed from the bearing sleeve. | ||
− | # Measure the depth of the sleeve before grinding. Use the thumb screw on your digital caliper to lock this distance. | + | #Measure the depth of the sleeve before grinding. Use the thumb screw on your digital caliper to lock this distance. |
− | # Using an angle grinder, remove the necessary material. | + | #Using an angle grinder, remove the necessary material. |
− | # Recheck the distance, ensuring you've removed | + | #Recheck the distance, ensuring you've removed at least 1/8".</translate> |
|Step_Picture_00=PP_Shredder_Pro_PXL_20211029_203711597.jpg | |Step_Picture_00=PP_Shredder_Pro_PXL_20211029_203711597.jpg | ||
|Step_Picture_01=PP_Shredder_Pro_PXL_20211030_211313319.jpg | |Step_Picture_01=PP_Shredder_Pro_PXL_20211030_211313319.jpg | ||
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{{Tuto Step | {{Tuto Step | ||
|Step_Title=<translate>Shredder box final assembly (Step 1)</translate> | |Step_Title=<translate>Shredder box final assembly (Step 1)</translate> | ||
− | |Step_Content=<translate>==== Tools ==== | + | |Step_Content=<translate>====Tools==== |
− | + | 14mm Hex Socket Wrench | |
− | + | Mallet<br />File | |
− | ==== Steps ====</translate> | + | ====Parts==== |
+ | 8x M16x40mm socket head cap bolts | ||
+ | |||
+ | 8x M16 Washers | ||
+ | |||
+ | 2x 1/2" x 2.5" keys with rounded edges (these may need ground down to fit...) | ||
+ | |||
+ | 4x UCFL 209 Bearings | ||
+ | |||
+ | 20 tooth gear | ||
+ | |||
+ | 18 tooth gear | ||
+ | |||
+ | ====Steps==== | ||
+ | |||
+ | # One at a time, slide the bearings over the shafts and align them with the previously tapped bolt holes. | ||
+ | # Use the M16 bolts to secure the bearings in place. | ||
+ | # insert the keys into the the key slots on both shafts. | ||
+ | # slide the larger(20 tooth) gear into place on the upper/shorter shaft. | ||
+ | # slide the smaller(18 tooth) gear into place on the lower/longer shaft.</translate> | ||
+ | |Step_Picture_00=PP_Shredder_Pro_PXL_20211029_180957734.jpg | ||
+ | |Step_Picture_01=PP_Shredder_Pro_PXL_20211029_202123861.jpg | ||
+ | |Step_Picture_02=PP_Shredder_Pro_PXL_20211029_181049496.jpg | ||
+ | |Step_Picture_03=PP_Shredder_Pro_PXL_20211029_202106030.jpg | ||
+ | |Step_Picture_04=PP_Shredder_Pro_PXL_20211102_214835958.jpg | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step |
Author PPatASU | Last edit 29/11/2021 by PPatASU
preciousplastic, recycling, Open Source, plastic, shredder PP_Shredder_Pro_PXL_20211105_232745273.jpg Creation
Required skills:
Basic tools
Metal tapping
Power tools
Welding
Hammer
(punch) for knocking out leftover metal slugs
Files
Mallet
Socket wrench( 2x)
Vice Grips
Files
Tape measure
Screwdriver
Marker
Angle Grinder
Bandsaw
Parts Needed:
Aluminum Extrusion
Profile | Length (mm) | Quantity |
---|---|---|
8080 | 520 | 4 |
8080 | 600 | 4 |
8080 | 1200 | 2 |
4080 | 520 | 1 |
4080 | 455 | 1 |
data-sheets-value="{"1":2,"2":"Corner Plates"}"
Step 3 - Table Construction - LegsToolsXX Socket Wrench Screwdriver Parts4x 8080*600mm 2x 8080*1200mm 4x Side Plates 32x + 13x T nuts 32x Washers 32x M8x16mm Bolts Steps
You now have a staple shape. Repeat. It is important to now denote which one of these will be your front and which will be your back. Just pick.
*make sure these stay in place as you rotate the leg pieces and continue to build in following steps.
Step 4 - Table Construction - Side JointsTools1/2" Socket Wrench Screwdriver Parts2x 8080*520mm 4x Corner Plates 32 + 12 + 4 (48x) T nuts 32x Washers 32x M8x16mm Bolts Steps
You should now have a very solid table base!
Step 5 - Table Construction - Side BracesTools1/2" Socket Wrench Screwdriver Parts2x 8080*520mm 8x Brackets 16x T nuts 16x Washers 16x M8x20mm Bolts
Steps
Step 6 - Table Construction - Center StrutsTools1/2" Socket Wrench Screwdriver Parts1x 4080*520mm 1x 4080*455mm 16 Brackets
32x Washers 32x M8x16mm Bolts
Steps
Step 7 - Shredder Box Layout 1Toolsnone Parts1110.02 - Bottom Plate Box 1110.03 - Fixed Blades plate 1 1110.04 - Fixed Blades plate 2 1110.05 - Bearing Side Plate 1 1110.06 - Bearing Side Plate 2 1110.07 - Bearing Side Plate 3
Steps
Step 8 - Shredder Box Layout 2Toolsnone Parts1110.08 - Bearing Side Plate 4 1110.09 - Bearing Side Plate 5 1110.10 - Bearing Side Plate 6 1110.11 - Gear Plate 1110.01 - Top Plate Steps
*Note - in the next steps, you will dismantle these last few steps, but it is important to understand how the box comes together.
Step 9 - Tapping bearing holes 1ToolsM16 x 2 Tap Tapping oil(optional but recommended) 2 medium/large clamps Parts4 M16 x 40mm Socket head cap bolts 4 M16 washers Shredder box assembly
Steps
Step 10 - Tapping bearing holes 2ToolsM16 x 2 Tap Tapping oil(optional but recommended) 2 medium/large clamps Parts4 M16 x 40mm Socket head cap bolts 4 M16 washers Shredder box assembly Steps
Step 11 - Tapping bearing holes 3ToolsM16 x 2 Tap Tapping oil(optional but recommended) 2 large bar clamps Parts4 M16 x 30mm Socket head cap bolts 4 M16 washers Shredder box assembly Steps
Step 12 - Shredder Box Risers (part 1)ToolsWelding machine C-Clamps Parts2x Riser assemblies. For each:
Steps
Step 13 - Shredder Box Risers (part 2)Tools1/2"Socket Wrench Parts2x Riser assemblies. 10x M8x16mm Bolts/ Washers (T-nuts should all already have been installed) Steps
Step 14 - Shaft Assembly Preparation 1ToolsIndustrial Band Saw (roll-in, horizontal band, etc.) Benchtop Grinder Handheld Angle Grinder Metal files Parts2 Nuts
Steps
Step 15 - Shaft Assembly Preparation 2 (short shaft)Parts2 Nut halves from previous step
2x 1120.01 6-Teeth Blade 1 2x 1120.02 6-Teeth Blade 2 2x 1120.03 6-Teeth Blade 3 2x 1120.04 6-Teeth Blade 4 2x 1120.05 6-Teeth Blade 5 2x 1120.06 6-Teeth Blade 6 2x 1120.07 6-Teeth Blade 7 2x 1120.08 6-Teeth Blade 8 2x 1120.09 6-Teeth Blade 9 2x 1120.010 6-Teeth Blade 10 2x 1120.011 6-Teeth Blade 11 1x 1120.011 6-Teeth Blade 12 22x 1/4" spacer 22x thin spacers
Step 16 - Shaft Assembly Preparation (long shaft) and installToolsChain, nylon strap Parts2 Nut halves from step 12
22x 1130.01 13-Teeth Blade 24x 1/4" spacer 24x thin spacers Steps
You now have 2 complete shafts ready to drop into your shredder box. This is very difficult to do alone, and can also be hazardous due to the heavy weight and sharp edges. To install:
Step 17 - Bearing PrepToolsBench Vise Angle Grinder with flap disk (Digital Caliper helps) Parts2 Bearings StepsAs is, the bearings and gears do not fit inside the shredder box. about 1/8" of an inch of material must be removed from the bearing sleeve.
Step 18 - Shredder box final assembly (Step 1)Tools14mm Hex Socket Wrench Mallet Parts8x M16x40mm socket head cap bolts 8x M16 Washers 2x 1/2" x 2.5" keys with rounded edges (these may need ground down to fit...) 4x UCFL 209 Bearings 20 tooth gear 18 tooth gear Steps
Step 19 - secure the gearbox to the tableParts4x 5/8 x 2 3/4 Hex bolts 4x 5/8 washers 4x 5/8 lock nuts
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