Line 544: | Line 544: | ||
<br /> | <br /> | ||
− | # Add a nut to the short end of the shaft. | + | #Add a nut to the short end of the shaft. |
− | # Add both large/small spacers first. | + | #Add both large/small spacers first. |
− | # Again choose a '''reference face''' on the shaft. | + | #Again choose a '''reference face''' on the shaft. |
− | # This time, each blade will be rotated one face away from the previous '''reference edge'''. | + | #This time, each blade will be rotated one face away from the previous '''reference edge'''. |
− | ## Image 2 shows how the marking travels up the spiral pattern. | + | ##Image 2 shows how the marking travels up the spiral pattern. |
− | # Repeat by adding blades and double spacers until all blades are placed. ending the shaft with a double spacer. | + | #Repeat by adding blades and double spacers until all blades are placed. ending the shaft with a double spacer. |
− | # Add the 2nd half nut. | + | #Add the 2nd half nut. |
You now have 2 complete shafts ready to drop into your shredder box. This is very difficult to do alone, and can also be hazardous due to the heavy weight and sharp edges. | You now have 2 complete shafts ready to drop into your shredder box. This is very difficult to do alone, and can also be hazardous due to the heavy weight and sharp edges. | ||
Line 556: | Line 556: | ||
To install: | To install: | ||
− | # Mesh the two shafts together '''outside the box'''. | + | #Mesh the two shafts together '''outside the box'''. |
− | # | + | #With a partner, lift the double shaft assembly as far into the box as you can, leaving room to escape your hands. |
+ | #Thread a chain, rope, nylon strap, or anything that can drop below both shafts and that can serve as a handle to lift the assembly up and into its final position. | ||
+ | #Unthread the rope assist seat the shaft nuts into the openings in both ends of the shaft box. | ||
+ | #Replace pieces 1110.08 and 1110.09 | ||
<br /></translate> | <br /></translate> | ||
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|Step_Picture_01=PP_Shredder_Pro_PXL_20211029_174357777.jpg | |Step_Picture_01=PP_Shredder_Pro_PXL_20211029_174357777.jpg | ||
|Step_Picture_02=PP_Shredder_Pro_PXL_20211116_223318810.jpg | |Step_Picture_02=PP_Shredder_Pro_PXL_20211116_223318810.jpg | ||
+ | |Step_Picture_03=PP_Shredder_Pro_PXL_20211029_180037022.jpg | ||
+ | |Step_Picture_04=PP_Shredder_Pro_PXL_20211029_180345072.jpg | ||
+ | |Step_Picture_05=PP_Shredder_Pro_PXL_20211029_180413042.jpg | ||
}} | }} | ||
{{Tuto Step | {{Tuto Step |
Author PPatASU | Last edit 29/11/2021 by PPatASU
preciousplastic, recycling, Open Source, plastic, shredder PP_Shredder_Pro_PXL_20211105_232745273.jpg Creation
Required skills:
Basic tools
Metal tapping
Power tools
Welding
Hammer
(punch) for knocking out leftover metal slugs
Files
Mallet
Socket wrench( 2x)
Vice Grips
Files
Tape measure
Screwdriver
Marker
Angle Grinder
Bandsaw
Parts Needed:
Aluminum Extrusion
Profile | Length (mm) | Quantity |
---|---|---|
8080 | 520 | 4 |
8080 | 600 | 4 |
8080 | 1200 | 2 |
4080 | 520 | 1 |
4080 | 455 | 1 |
data-sheets-value="{"1":2,"2":"Corner Plates"}"
Step 3 - Table Construction - LegsToolsXX Socket Wrench Screwdriver Parts4x 8080*600mm 2x 8080*1200mm 4x Side Plates 32x + 13x T nuts 32x Washers 32x M8x16mm Bolts Steps
You now have a staple shape. Repeat. It is important to now denote which one of these will be your front and which will be your back. Just pick.
*make sure these stay in place as you rotate the leg pieces and continue to build in following steps.
Step 4 - Table Construction - Side JointsTools1/2" Socket Wrench Screwdriver Parts2x 8080*520mm 4x Corner Plates 32 + 12 + 4 (48x) T nuts 32x Washers 32x M8x16mm Bolts Steps
You should now have a very solid table base!
Step 5 - Table Construction - Side BracesTools1/2" Socket Wrench Screwdriver Parts2x 8080*520mm 8x Brackets 16x T nuts 16x Washers 16x M8x20mm Bolts
Steps
Step 6 - Table Construction - Center StrutsTools1/2" Socket Wrench Screwdriver Parts1x 4080*520mm 1x 4080*455mm 16 Brackets
32x Washers 32x M8x16mm Bolts
Steps
Step 7 - Shredder Box Layout 1Toolsnone Parts1110.02 - Bottom Plate Box 1110.03 - Fixed Blades plate 1 1110.04 - Fixed Blades plate 2 1110.05 - Bearing Side Plate 1 1110.06 - Bearing Side Plate 2 1110.07 - Bearing Side Plate 3
Steps
Step 8 - Shredder Box Layout 2Toolsnone Parts1110.08 - Bearing Side Plate 4 1110.09 - Bearing Side Plate 5 1110.10 - Bearing Side Plate 6 1110.11 - Gear Plate 1110.01 - Top Plate Steps
*Note - in the next steps, you will dismantle these last few steps, but it is important to understand how the box comes together.
Step 9 - Tapping bearing holes 1ToolsM16 x 2 Tap Tapping oil(optional but recommended) 2 medium/large clamps Parts4 M16 x 40mm Socket head cap bolts 4 M16 washers Shredder box assembly
Steps
Step 10 - Tapping bearing holes 2ToolsM16 x 2 Tap Tapping oil(optional but recommended) 2 medium/large clamps Parts4 M16 x 40mm Socket head cap bolts 4 M16 washers Shredder box assembly Steps
Step 11 - Tapping bearing holes 3ToolsM16 x 2 Tap Tapping oil(optional but recommended) 2 large bar clamps Parts4 M16 x 30mm Socket head cap bolts 4 M16 washers Shredder box assembly Steps
Step 12 - Shaft Assembly Preparation 1ToolsIndustrial Band Saw (roll-in, horizontal band, etc.) Benchtop Grinder Handheld Angle Grinder Metal files Parts2 Nuts
Steps
Step 13 - Shaft Assembly Preparation 2 (short shaft)Parts2 Nut halves from previous step
2x 1120.01 6-Teeth Blade 1 2x 1120.02 6-Teeth Blade 2 2x 1120.03 6-Teeth Blade 3 2x 1120.04 6-Teeth Blade 4 2x 1120.05 6-Teeth Blade 5 2x 1120.06 6-Teeth Blade 6 2x 1120.07 6-Teeth Blade 7 2x 1120.08 6-Teeth Blade 8 2x 1120.09 6-Teeth Blade 9 2x 1120.010 6-Teeth Blade 10 2x 1120.011 6-Teeth Blade 11 1x 1120.011 6-Teeth Blade 12 22x 1/4" spacer 22x thin spacers
Step 14 -Parts2 Nut halves from step 12
22x 1130.01 13-Teeth Blade 24x 1/4" spacer 24x thin spacers
You now have 2 complete shafts ready to drop into your shredder box. This is very difficult to do alone, and can also be hazardous due to the heavy weight and sharp edges. To install:
Step 15 - secure the gearbox to the tableParts4x 5/8 x 2 3/4 Hex bolts 4x 5/8 washers 4x 5/8 lock nuts
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