Line 17: | Line 17: | ||
Basic tools | Basic tools | ||
− | + | Metal tapping | |
+ | |||
+ | Power tools | ||
+ | |||
+ | Welding</translate> | ||
}} | }} | ||
{{Materials}} | {{Materials}} | ||
Line 159: | Line 163: | ||
|Step_Title=<translate>Table Construction - Side Joints</translate> | |Step_Title=<translate>Table Construction - Side Joints</translate> | ||
|Step_Content=<translate>====Tools==== | |Step_Content=<translate>====Tools==== | ||
− | + | 1/2" Socket Wrench | |
Screwdriver | Screwdriver | ||
Line 167: | Line 171: | ||
4x Corner Plates | 4x Corner Plates | ||
− | + | 32 + 12 + 4 (48x) T nuts | |
32x Washers | 32x Washers | ||
Line 181: | Line 185: | ||
##NOTE: ensure that each corner plate '''mirrors''' each other across the 1200mm beam axis. They should be facing the same direction and away from the side plate from the previous step. | ##NOTE: ensure that each corner plate '''mirrors''' each other across the 1200mm beam axis. They should be facing the same direction and away from the side plate from the previous step. | ||
#Slide 8 total T-nuts into a 520mm beam. They should be split in half, 4 at one end, and 4 at the other. (Image 4) | #Slide 8 total T-nuts into a 520mm beam. They should be split in half, 4 at one end, and 4 at the other. (Image 4) | ||
− | #<u>SPECIAL STEP:</u> On only ONE of the 520mm beams, add 4 T-nuts, 2 in each rail on the opposite side that you used for Step 5. | + | #<u>SPECIAL STEP:</u> On only ONE of the 520mm beams, add 4 T-nuts, 2 in each rail on the opposite side that you used for Step 5. This will become the inside of the '''right side rail.''' |
+ | #On the top of this rail, slide 2 more t nuts in the outside channel. | ||
#Combine the two "'''staple'''" sections by adding the 520mm beam (pre-loaded with T-nuts) using the same M8x16mm, washer combination as before. (image 5) | #Combine the two "'''staple'''" sections by adding the 520mm beam (pre-loaded with T-nuts) using the same M8x16mm, washer combination as before. (image 5) | ||
#Repeat on the other side. (image 6) | #Repeat on the other side. (image 6) | ||
Line 189: | Line 194: | ||
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Author PPatASU | Last edit 29/11/2021 by PPatASU
preciousplastic, recycling, Open Source, plastic, shredder PP_Shredder_Pro_PXL_20211105_232745273.jpg Creation
Required skills:
Basic tools
Metal tapping
Power tools
Welding
Hammer
(punch) for knocking out leftover metal slugs
Files
Mallet
Socket wrench( 2x)
Vice Grips
Files
Tape measure
Screwdriver
Marker
Angle Grinder
Bandsaw
Parts Needed:
Aluminum Extrusion
Profile | Length (mm) | Quantity |
---|---|---|
8080 | 520 | 4 |
8080 | 600 | 4 |
8080 | 1200 | 2 |
4080 | 520 | 1 |
4080 | 455 | 1 |
data-sheets-value="{"1":2,"2":"Corner Plates"}"
Step 3 - Table Construction - LegsToolsXX Socket Wrench Screwdriver Parts4x 8080*600mm 2x 8080*1200mm 4x Side Plates 32x + 13x T nuts 32x Washers 32x M8x16mm Bolts Steps
You now have a staple shape. Repeat. It is important to now denote which one of these will be your front and which will be your back. Just pick.
*make sure these stay in place as you rotate the leg pieces and continue to build in following steps.
Step 4 - Table Construction - Side JointsTools1/2" Socket Wrench Screwdriver Parts2x 8080*520mm 4x Corner Plates 32 + 12 + 4 (48x) T nuts 32x Washers 32x M8x16mm Bolts Steps
You should now have a very solid table base!
Step 5 - Table Construction - Side BracesToolsXX Socket Wrench Screwdriver Parts2x 8080*520mm 8x Brackets 16x T nuts 16x Washers 16x M8x20mm Bolts
Steps
Step 6 - Table Construction - Center StrutsToolsXX Socket Wrench Screwdriver Parts1x 4080*520mm 1x 4080*455mm 16 Brackets
32x Washers 32x M8x16mm Bolts
Steps
Step 7 - Shredder Box Layout 1Toolsnone Parts1110.02 - Bottom Plate Box 1110.03 - Fixed Blades plate 1 1110.04 - Fixed Blades plate 2 1110.05 - Bearing Side Plate 1 1110.06 - Bearing Side Plate 2 1110.07 - Bearing Side Plate 3
Steps
Step 8 - Shredder Box Layout 2Toolsnone Parts1110.08 - Bearing Side Plate 4 1110.09 - Bearing Side Plate 5 1110.10 - Bearing Side Plate 6 1110.11 - Gear Plate 1110.01 - Top Plate Steps
*Note - in the next steps, you will dismantle these last few steps, but it is important to understand how the box comes together.
Step 9 - Tapping bearing holes 1ToolsM16 x 2 Tap Tapping oil(optional but recommended) 2 medium/large clamps Parts4 M16 x 40mm Socket head cap bolts 4 M16 washers Shredder box assembly
Steps
Step 10 - Tapping bearing holes 2ToolsM16 x 2 Tap Tapping oil(optional but recommended) 2 medium/large clamps Parts4 M16 x 40mm Socket head cap bolts 4 M16 washers Shredder box assembly Steps
Step 11 - Tapping bearing holes 3ToolsM16 x 2 Tap Tapping oil(optional but recommended) 2 large bar clamps Parts4 M16 x 30mm Socket head cap bolts 4 M16 washers Shredder box assembly Steps
Step 12 - Shaft Assembly PreparationToolsIndustrial Band Saw (roll-in, horizontal band, etc.) Benchtop Grinder Handheld Angle Grinder Metal files Parts???? Nuts Shaft 1: 23x 1130.01 13-Teeth Blade 23x 1/4" spacer 23x ???? thin spacers
2x 1120.01 6-Teeth Blade 1 2x 1120.02 6-Teeth Blade 2 2x 1120.03 6-Teeth Blade 3 2x 1120.04 6-Teeth Blade 4 2x 1120.05 6-Teeth Blade 5 2x 1120.06 6-Teeth Blade 6 2x 1120.07 6-Teeth Blade 7 2x 1120.08 6-Teeth Blade 8 2x 1120.09 6-Teeth Blade 9 2x 1120.010 6-Teeth Blade 10 2x 1120.011 6-Teeth Blade 11 2x 1120.011 6-Teeth Blade 12 23x 1/4" spacer 23x ???? thin spacers
Steps
Step 13 - secure the gearbox to the tableParts4x 5/8 x 2 3/4 Hex bolts 4x 5/8 washers 4x 5/8 lock nuts
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