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{{Tuto Step | {{Tuto Step |
Author PPatASU | Last edit 29/11/2021 by PPatASU
preciousplastic, recycling, Open Source, plastic, shredder PP_Shredder_Pro_PXL_20211105_232745273.jpg Creation
Required skills:
Basic tools
Steel tapping
Hammer
(punch) for knocking out leftover metal slugs
Files
Mallet
Socket wrench( 2x)
Vice Grips
Files
Tape measure
Screwdriver
Marker
Angle Grinder
Bandsaw
Parts Needed:
Aluminum Extrusion
Profile | Length (mm) | Quantity |
---|---|---|
8080 | 520 | 4 |
8080 | 600 | 4 |
8080 | 1200 | 2 |
4080 | 520 | 1 |
4080 | 455 | 1 |
data-sheets-value="{"1":2,"2":"Corner Plates"}"
Step 3 - Table Construction - LegsToolsXX Socket Wrench Screwdriver Parts4x 8080*600mm 2x 8080*1200mm 4x Side Plates 32x + 13x T nuts 32x Washers 32x M8x16mm Bolts Steps
You now have a staple shape. Repeat. It is important to now denote which one of these will be your front and which will be your back. Just pick.
*make sure these stay in place as you rotate the leg pieces and continue to build in following steps.
Step 4 - Table Construction - Side JointsToolsXX Socket Wrench Screwdriver Parts2x 8080*520mm 4x Corner Plates 44x T nuts 32x Washers 32x M8x16mm Bolts Steps
You should now have a very solid table base!
Step 5 - Table Construction - Side BracesToolsXX Socket Wrench Screwdriver Parts2x 8080*520mm 8x Brackets 16x T nuts 16x Washers 16x M8x20mm Bolts
Steps
Step 6 - Table Construction - Center StrutsToolsXX Socket Wrench Screwdriver Parts1x 4080*520mm 1x 4080*455mm 16 Brackets
32x Washers 32x M8x16mm Bolts
Steps
Step 7 - Shredder Box Layout 1Toolsnone Parts1110.02 - Bottom Plate Box 1110.03 - Fixed Blades plate 1 1110.04 - Fixed Blades plate 2 1110.05 - Bearing Side Plate 1 1110.06 - Bearing Side Plate 2 1110.07 - Bearing Side Plate 3
Steps
Step 8 - Shredder Box Layout 2Toolsnone Parts1110.08 - Bearing Side Plate 4 1110.09 - Bearing Side Plate 5 1110.10 - Bearing Side Plate 6 1110.11 - Gear Plate 1110.01 - Top Plate Steps
*Note - in the next steps, you will dismantle these last few steps, but it is important to understand how the box comes together.
Step 9 - Tapping bearing holes 1ToolsM16 x 2 Tap Tapping oil(optional but recommended) 2 medium/large clamps Parts4 M16 x 40mm Socket head cap bolts 4 M16 washers Shredder box assembly
Steps
Step 10 - Tapping bearing holes 2ToolsM16 x 2 Tap Tapping oil(optional but recommended) 2 medium/large clamps Parts4 M16 x 40mm Socket head cap bolts 4 M16 washers Shredder box assembly Steps
Step 11 - Tapping bearing holes 3ToolsM16 x 2 Tap Tapping oil(optional but recommended) 2 large bar clamps Parts4 M16 x 30mm Socket head cap bolts 4 M16 washers Shredder box assembly Steps
Step 12 - Shaft Assembly PreparationToolsIndustrial Band Saw (roll-in, horizontal band, etc.) Benchtop Grinder Handheld Angle Grinder Metal files Parts???? Nuts Shaft 1: 23x 1130.01 13-Teeth Blade 23x 1/4" spacer 23x ???? thin spacers
2x 1120.01 6-Teeth Blade 1 2x 1120.02 6-Teeth Blade 2 2x 1120.03 6-Teeth Blade 3 2x 1120.04 6-Teeth Blade 4 2x 1120.05 6-Teeth Blade 5 2x 1120.06 6-Teeth Blade 6 2x 1120.07 6-Teeth Blade 7 2x 1120.08 6-Teeth Blade 8 2x 1120.09 6-Teeth Blade 9 2x 1120.010 6-Teeth Blade 10 2x 1120.011 6-Teeth Blade 11 2x 1120.011 6-Teeth Blade 12 23x 1/4" spacer 23x ???? thin spacers
Steps
Step 13 - secure the gearbox to the tableParts4x 5/8 x 2 3/4 Hex bolts 4x 5/8 washers 4x 5/8 lock nuts
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