Line 374: | Line 374: | ||
====Steps==== | ====Steps==== | ||
− | #If not already perfectly aligned, ensure that the bearing holes on parts 1110.08/.09 are perfectly aligned. This will ensure the tapping process goes smoothly and the parts are in a straight line. | + | #If not already perfectly aligned, ensure that the bearing holes on parts 1110.08/.09 are perfectly aligned. This will ensure the tapping process goes smoothly and the parts are in a straight line. |
− | #Tightly secure parts 1110.08/.09 with C-clamps while they are still inside the shredder box. | + | #Tightly secure parts 1110.08/.09 with C-clamps while they are still inside the shredder box. |
− | #Lift the two plates out with the clamps. | + | #Lift the two plates out with the clamps. |
#Repeat the tapping procedure as before, ensuring that you begin the tap on the face of part 1110.09. Tap all 4 holes. | #Repeat the tapping procedure as before, ensuring that you begin the tap on the face of part 1110.09. Tap all 4 holes. | ||
#Add bolts to the top two holes. | #Add bolts to the top two holes. | ||
− | #[image 4] Breakout piece 1110.07 from the shredder box. Align it with the clamped assembly, ensuring that the circle openings are perfectly matched. | + | #[image 4] Breakout piece 1110.07 from the shredder box. Align it with the clamped assembly, ensuring that the circle openings are perfectly matched. |
#Clamp piece 1110.07 to the newly tapped assembly. [image 5] | #Clamp piece 1110.07 to the newly tapped assembly. [image 5] | ||
#Continuing from the pre-tapped holes of piece 1110.09, tap into piece 1110.07. | #Continuing from the pre-tapped holes of piece 1110.09, tap into piece 1110.07. | ||
Line 391: | Line 391: | ||
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|Step_Picture_05=PP_Shredder_Pro_PXL_20211020_235327278.MP.jpg | |Step_Picture_05=PP_Shredder_Pro_PXL_20211020_235327278.MP.jpg | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Tapping bearing holes 3</translate> | ||
+ | |Step_Content=<translate>====Tools==== | ||
+ | M16 x 2 Tap | ||
+ | |||
+ | Tapping oil(optional but recommended) | ||
+ | |||
+ | 2 large bar clamps | ||
+ | ====Parts==== | ||
+ | 4 M16 x 30mm Socket head cap bolts | ||
+ | |||
+ | 4 M16 washers | ||
+ | |||
+ | Shredder box assembly | ||
+ | ====Steps==== | ||
+ | |||
+ | #Secure plate 1110.10. (This can be done in place, or by removing it and attaching it to the table) | ||
+ | #Tap all 4 holes. | ||
+ | ##In the photo, we used hex heads as opposed to button cap sockets.</translate> | ||
+ | |Step_Picture_00=PP_Shredder_Pro_PXL_20211020_231020123.jpg | ||
+ | }} | ||
+ | {{Tuto Step | ||
+ | |Step_Title=<translate>Shaft Assembly Preparation</translate> | ||
+ | |Step_Content=<translate>====Tools==== | ||
+ | Industrial Band Saw (roll-in, horizontal band, etc.) | ||
+ | |||
+ | Metal files | ||
+ | ====Parts==== | ||
+ | ???? Nuts | ||
+ | |||
+ | Shaft 1: | ||
+ | |||
+ | 23x 1130.01 13-Teeth Blade | ||
+ | |||
+ | 23x 1/4" spacer | ||
+ | |||
+ | 23x ???? thin spacers | ||
+ | |||
+ | |||
+ | Shaft 2: | ||
+ | |||
+ | 2x 1120.01 6-Teeth Blade 1 | ||
+ | |||
+ | 2x 1120.02 6-Teeth Blade 2 | ||
+ | |||
+ | 2x 1120.03 6-Teeth Blade 3 | ||
+ | |||
+ | 2x 1120.04 6-Teeth Blade 4 | ||
+ | |||
+ | 2x 1120.05 6-Teeth Blade 5 | ||
+ | |||
+ | 2x 1120.06 6-Teeth Blade 6 | ||
+ | |||
+ | 2x 1120.07 6-Teeth Blade 7 | ||
+ | |||
+ | 2x 1120.08 6-Teeth Blade 8 | ||
+ | |||
+ | 2x 1120.09 6-Teeth Blade 9 | ||
+ | |||
+ | 2x 1120.010 6-Teeth Blade 10 | ||
+ | |||
+ | 2x 1120.011 6-Teeth Blade 11 | ||
+ | |||
+ | 2x 1120.011 6-Teeth Blade 12 | ||
+ | |||
+ | 23x 1/4" spacer | ||
+ | |||
+ | 23x ???? thin spacers | ||
+ | <br /> | ||
+ | ====Steps==== | ||
+ | |||
+ | #Split the nut in half with whichever can :) | ||
+ | ##we used a roll-in saw, but a horizontal band saw, or a hand saw could be used. | ||
+ | #layout your parts according to the pictures</translate> | ||
+ | |Step_Picture_00=PP_Shredder_Pro_PXL_20211019_173910146.jpg | ||
+ | |Step_Picture_01=PP_Shredder_Pro_PXL_20211019_174434498.jpg | ||
}} | }} | ||
{{Notes | {{Notes |
Author PPatASU | Last edit 29/11/2021 by PPatASU
No image yet
preciousplastic, recycling, Open Source, plastic, shredder
Required skills:
Basic tools
Steel tapping
Hammer
(punch) for knocking out leftover metal slugs
Files
Mallet
Socket wrench( 2x)
Tape measure
Screwdriver (directing the slide nuts)
Marker
Parts Needed:
Aluminum Extrusion
Profile | Length (mm) | Quantity |
---|---|---|
8080 | 520 | 4 |
8080 | 600 | 4 |
8080 | 1200 | 2 |
4080 | 520 | 1 |
4080 | 455 | 1 |
Corner Plates | 4 |
Rectangular Plates | 4 |
Brackets | 32 |
M8 x 20 Bolts | 72 |
M8 x 16 Bolts | 77 |
Slot Nuts | 149 |
Washers | 149 |
Notse to tyler:
only 24 brackets in use?
64 M8x16
48 M8X20
112 washers and nuts
XX Socket Wrench
Screwdriver
4x 8080*600mm
2x 8080*1200mm
4x Side Plates
32x T nuts
32x Washers
32x M8x16mm Bolts
You now have a staple shape. Repeat.
XX Socket Wrench
Screwdriver
2x 8080*520mm
4x Corner Plates
44x T nuts
32x Washers
32x M8x16mm Bolts
You should now have a very solid table base!
XX Socket Wrench
Screwdriver
2x 8080*520mm
8x Brackets
16x T nuts
16x Washers
16x M8x20mm Bolts
*A quick note about bracket orientation. In image 2 you will see that the brackets are not the same on both sides. Here we have flipped one, so you can see the difference. One of the holes sits atop a raised lip, while the other is flush. The raised lip hole is closer to the brackets outside edge. The flush hole is farther from the outside edge. This matters for order of operations. When installing, you must install in the flush hole first, and the hole with the raised lip second. If you do it in reverse the bolt will block access to the other hole. :)
XX Socket Wrench
Screwdriver
1x 4080*520mm
1x 4080*455mm
16 Brackets
20x T nuts
32x Washers
32x M8x16mm Bolts
*Construction note: Until the very end, keep ALL of these bolt joints LOOSE. They will need to slide around to get everything in place. Once the location has been set, then you can tighten them down.
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1110.02 - Bottom Plate Box
1110.03 - Fixed Blades plate 1
1110.04 - Fixed Blades plate 2
1110.05 - Bearing Side Plate 1
1110.06 - Bearing Side Plate 2
1110.07 - Bearing Side Plate 3
*this is much easier with two people to hold the plates before they are locked into position. It is also heavy metal, and a dropped plate is enough to cause injury.
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1110.08 - Bearing Side Plate 4
1110.09 - Bearing Side Plate 5
1110.10 - Bearing Side Plate 6
1110.11 - Gear Plate
1110.01 - Top Plate
*Note - in the next steps, you will dismantle these last few steps, but it is important to understand how the box comes together.
M16 x 2 Tap
Tapping oil(optional but recommended)
2 medium/large clamps
4 M16 x 40mm Socket head cap bolts
4 M16 washers
Shredder box assembly
M16 x 2 Tap
Tapping oil(optional but recommended)
2 medium/large clamps
4 M16 x 40mm Socket head cap bolts
4 M16 washers
Shredder box assembly
M16 x 2 Tap
Tapping oil(optional but recommended)
2 large bar clamps
4 M16 x 30mm Socket head cap bolts
4 M16 washers
Shredder box assembly
Industrial Band Saw (roll-in, horizontal band, etc.)
Metal files
???? Nuts
Shaft 1:
23x 1130.01 13-Teeth Blade
23x 1/4" spacer
23x ???? thin spacers
Shaft 2:
2x 1120.01 6-Teeth Blade 1
2x 1120.02 6-Teeth Blade 2
2x 1120.03 6-Teeth Blade 3
2x 1120.04 6-Teeth Blade 4
2x 1120.05 6-Teeth Blade 5
2x 1120.06 6-Teeth Blade 6
2x 1120.07 6-Teeth Blade 7
2x 1120.08 6-Teeth Blade 8
2x 1120.09 6-Teeth Blade 9
2x 1120.010 6-Teeth Blade 10
2x 1120.011 6-Teeth Blade 11
2x 1120.011 6-Teeth Blade 12
23x 1/4" spacer
23x ???? thin spacers
en none 0 Published
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