Plastic Extrusion Machine : Différence entre versions

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|Type=Creation
 
|Type=Creation
 
|Area=Robotics, Energy, Science and Biology
 
|Area=Robotics, Energy, Science and Biology
|Description=<translate>Extrusion is a continuous process where plastic flakes are inserted in the hopper and extruded into a line of plastic. These lines can be used to make new raw material (3d printing filament), granulate, spinned around a mold or up to you to find new creative ways.</translate>
+
|Description=<translate><!--T:1--> Extrusion is a continuous process where plastic flakes are inserted in the hopper and extruded into a line of plastic. These lines can be used to make new raw material (3d printing filament), granulate, spinned around a mold or up to you to find new creative ways.</translate>
 
|Difficulty=Hard
 
|Difficulty=Hard
 
|Cost=192
 
|Cost=192
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|Main_Picture=Machine-extrusion.jpg
 
|Main_Picture=Machine-extrusion.jpg
 
}}
 
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{{ {{tntn|Introduction}}
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{{Introduction
|Introduction=<translate>The extrusion machine has quite a specific output, a line. This is well suited to make new granulate and 3D printer filament. However use your creativity and you will find other applications for it as well. Change the nozzle for different shapes and sizes, turn it around a mold to make lamps or a handle for a knife.
+
|Introduction=<translate><!--T:2-->
 +
The extrusion machine has quite a specific output, a line. This is well suited to make new granulate and 3D printer filament. However use your creativity and you will find other applications for it as well. Change the nozzle for different shapes and sizes, turn it around a mold to make lamps or a handle for a knife.
  
 +
<!--T:3-->
 
The extrusion machine consists in 6 different elements: the hopper, the barrel, the nozzle, the barrel holder, the framework and the electronics.</translate>
 
The extrusion machine consists in 6 different elements: the hopper, the barrel, the nozzle, the barrel holder, the framework and the electronics.</translate>
 
}}
 
}}
{{ {{tntn|Materials}}
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{{Materials
|Material=<translate>* Metal sheet plates
+
|Material=<translate><!--T:4-->
 +
* Metal sheet plates
 
* Metal tubes</translate>
 
* Metal tubes</translate>
 
|Tools=* Angle grinder
 
|Tools=* Angle grinder
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}}
 
}}
 
{{Separator}}
 
{{Separator}}
{{ {{tntn|Tuto Step}}
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{{Tuto Step
|Step_Title=<translate>Hopper: cutting metal plates</translate>
+
|Step_Title=<translate><!--T:5--> Hopper: cutting metal plates</translate>
|Step_Content=<translate>Get the metal sheet plates. Take measurements following the blue prints and cut the sheets with a grinding machine and sand metal edges.</translate>
+
|Step_Content=<translate><!--T:6--> Get the metal sheet plates. Take measurements following the blue prints and cut the sheets with a grinding machine and sand metal edges.</translate>
 
|Step_Picture_00=PPla 1 Hooper 01a.jpg
 
|Step_Picture_00=PPla 1 Hooper 01a.jpg
 
|Step_Picture_01=PPla 1 Hooper 01b.jpg
 
|Step_Picture_01=PPla 1 Hooper 01b.jpg
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|Step_Picture_04=PPla 1 Hooper 01e.jpg
 
|Step_Picture_04=PPla 1 Hooper 01e.jpg
 
}}
 
}}
{{ {{tntn|Tuto Step}}
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{{Tuto Step
|Step_Title=<translate>Hopper: drilling metal plates</translate>
+
|Step_Title=<translate><!--T:7--> Hopper: drilling metal plates</translate>
|Step_Content=<translate>Prick the plate with a hammer and drill the metal plates on the milling machine</translate>
+
|Step_Content=<translate><!--T:8--> Prick the plate with a hammer and drill the metal plates on the milling machine</translate>
 
|Step_Picture_00=PPla 1 Hooper 02a.jpg
 
|Step_Picture_00=PPla 1 Hooper 02a.jpg
 
|Step_Picture_01=PPla 1 Hooper 02b.jpg
 
|Step_Picture_01=PPla 1 Hooper 02b.jpg
 
|Step_Picture_02=PPla 1 Hooper 02c.jpg
 
|Step_Picture_02=PPla 1 Hooper 02c.jpg
 
}}
 
}}
{{ {{tntn|Tuto Step}}
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{{Tuto Step
|Step_Title=<translate>Hopper: welding metal plates</translate>
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|Step_Title=<translate><!--T:9--> Hopper: welding metal plates</translate>
|Step_Content=<translate>Make a pyramid with the plates and weld them together</translate>
+
|Step_Content=<translate><!--T:10--> Make a pyramid with the plates and weld them together</translate>
 
|Step_Picture_00=PPla 1 Hooper 03a.jpg
 
|Step_Picture_00=PPla 1 Hooper 03a.jpg
 
|Step_Picture_01=PPla 1 Hooper 03b.jpg
 
|Step_Picture_01=PPla 1 Hooper 03b.jpg
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|Step_Picture_05=PPla 1 Hooper 03f.jpg
 
|Step_Picture_05=PPla 1 Hooper 03f.jpg
 
}}
 
}}
{{ {{tntn|Tuto Step}}
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{{Tuto Step
|Step_Title=<translate>Hopper finishes</translate>
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|Step_Title=<translate><!--T:11--> Hopper finishes</translate>
 
|Step_Picture_00=PPla 1 Hooper 04a.jpg
 
|Step_Picture_00=PPla 1 Hooper 04a.jpg
 
|Step_Picture_01=PPla 1 Hooper 04b.jpg
 
|Step_Picture_01=PPla 1 Hooper 04b.jpg
 
}}
 
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{{Tuto Step
|Step_Title=<translate>Barrel</translate>
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|Step_Title=<translate><!--T:12--> Barrel</translate>
 
|Step_Picture_00=PPla 1 Barrel 01a.jpg
 
|Step_Picture_00=PPla 1 Barrel 01a.jpg
 
|Step_Picture_01=PPla 1 Barrel 01b.jpg
 
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|Step_Picture_04=PPla 1 Barrel 01e.jpg
 
|Step_Picture_04=PPla 1 Barrel 01e.jpg
 
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{{Tuto Step
|Step_Title=<translate>Barrel</translate>
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|Step_Title=<translate><!--T:13--> Barrel</translate>
 
|Step_Picture_00=PPla 1 Barrel 02.jpg
 
|Step_Picture_00=PPla 1 Barrel 02.jpg
 
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|Step_Picture_00=PPla 1 Barrel 03a.jpg
 
|Step_Picture_00=PPla 1 Barrel 03a.jpg
 
|Step_Picture_01=PPla 1 Barrel 03b.jpg
 
|Step_Picture_01=PPla 1 Barrel 03b.jpg
 
|Step_Picture_02=PPla 1 Barrel 03c.jpg
 
|Step_Picture_02=PPla 1 Barrel 03c.jpg
 
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|Step_Picture_00=PPla 1 Barrel 04a.jpg
 
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|Step_Picture_00=PPla 1 Barrel 05a.jpg
 
|Step_Picture_00=PPla 1 Barrel 05a.jpg
 
|Step_Picture_01=PPla 1 Barrel 05b.jpg
 
|Step_Picture_01=PPla 1 Barrel 05b.jpg
 
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{{Tuto Step
 
|Step_Picture_00=PPla 1 Barrel 06a.jpg
 
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|Step_Picture_03=PPla 1 Barrel 06d.jpg
 
|Step_Picture_03=PPla 1 Barrel 06d.jpg
 
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{{Tuto Step
 
|Step_Picture_00=PPla 1 Barrel 07a.jpg
 
|Step_Picture_00=PPla 1 Barrel 07a.jpg
 
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|Step_Picture_01=PPla 1 Barrel 07b.jpg
 
}}
 
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{{Tuto Step
|Step_Title=<translate>Nozzle</translate>
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|Step_Picture_00=PP nozzle 01a.jpg
 
|Step_Picture_00=PP nozzle 01a.jpg
 
|Step_Picture_01=PP nozzle 01b.jpg
 
|Step_Picture_01=PP nozzle 01b.jpg
 
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|Step_Picture_04=PP nozzle 02e.jpg
 
|Step_Picture_04=PP nozzle 02e.jpg
 
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|Step_Picture_02=PP nozzle 04c.jpg
 
|Step_Picture_02=PP nozzle 04c.jpg
 
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|Step_Picture_00=PP nozzle 05a.jpg
 
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|Step_Picture_02=PP nozzle 05c.jpg
 
|Step_Picture_02=PP nozzle 05c.jpg
 
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|Step_Picture_00=PP nozzle 06a.jpg
 
|Step_Picture_00=PP nozzle 06a.jpg
 
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|Step_Picture_00=PP nozzle 07a.jpg
 
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|Step_Picture_04=PP nozzle 07e.jpg
 
|Step_Picture_04=PP nozzle 07e.jpg
 
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{{Tuto Step
|Step_Title=<translate>Barrel holder</translate>
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|Step_Title=<translate><!--T:15--> Barrel holder</translate>
 
|Step_Picture_00=PP barrel holderZ 01a.jpg
 
|Step_Picture_00=PP barrel holderZ 01a.jpg
 
|Step_Picture_01=PP barrel holderZ 01b.jpg
 
|Step_Picture_01=PP barrel holderZ 01b.jpg
 
}}
 
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{{Tuto Step
 
|Step_Picture_00=PP barrel holderZ 02a.jpg
 
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|Step_Picture_04=PP barrel holderZ 02e.jpg
 
|Step_Picture_04=PP barrel holderZ 02e.jpg
 
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|Step_Picture_00=PP barrel holderZ 03.jpg
 
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|Step_Picture_05=PP barrel holderZ 04f.jpg
 
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|Step_Picture_00=PP barrel holder 05a.gif
 
|Step_Picture_00=PP barrel holder 05a.gif
 
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{{Tuto Step
|Step_Title=<translate>Framework</translate>
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|Step_Title=<translate><!--T:16--> Framework</translate>
 
|Step_Picture_00=PP framework 01a.jpg
 
|Step_Picture_00=PP framework 01a.jpg
 
|Step_Picture_01=PP framework 01b.jpg
 
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|Step_Picture_03=PP framework 01d.jpg
 
|Step_Picture_03=PP framework 01d.jpg
 
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|Step_Picture_04=PP framework 02e.jpg
 
|Step_Picture_04=PP framework 02e.jpg
 
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|Step_Picture_00=PP framework 03.jpg
 
|Step_Picture_00=PP framework 03.jpg
 
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|Step_Picture_00=PP framework 04a.jpg
 
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|Step_Picture_03=PP framework 04d.jpg
 
|Step_Picture_03=PP framework 04d.jpg
 
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|Step_Picture_00=PP ElecBox 01a.jpg
 
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|Step_Picture_01=PP ElecBox 01b.jpg
 
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|Step_Picture_02=PP ElecBox 01c.jpg
 
|Step_Picture_02=PP ElecBox 01c.jpg
 
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|Step_Picture_00=PP ElecBox 02a.jpg
 
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|Step_Picture_03=PP ElecBox 02d.jpg
 
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|Step_Picture_00=PP ElecBox 03a.jpg
 
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|Step_Picture_05=PP ElecBox 03f.jpg
 
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|Step_Picture_00=PP ElecBox 04a.jpg
 
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|Step_Picture_01=PP ElecBox 04b.jpg
 
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{{Tuto Step
 
|Step_Picture_00=PP ElecConnect 01a.jpg
 
|Step_Picture_00=PP ElecConnect 01a.jpg
 
|Step_Picture_01=PP ElecConnect 01b.jpg
 
|Step_Picture_01=PP ElecConnect 01b.jpg
 
|Step_Picture_02=PP ElecConnect 01d.jpg
 
|Step_Picture_02=PP ElecConnect 01d.jpg
 
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|Step_Picture_04=PP ElecConnect 02f.jpg
 
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{{Tuto Step
|Step_Title=<translate>Attach it to the frame</translate>
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|Step_Title=<translate><!--T:17--> Attach it to the frame</translate>
 
|Step_Picture_00=PP ElecConnect 03a.jpg
 
|Step_Picture_00=PP ElecConnect 03a.jpg
 
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|Step_Picture_00=PP ElecConnect 04a.jpg
 
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|Step_Picture_05=PP ElecConnect 04f.jpg
 
|Step_Picture_05=PP ElecConnect 04f.jpg
 
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|Step_Picture_00=PP ElecConnect 05a.jpg
 
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|Step_Picture_02=PP ElecConnect 05c.jpg
 
|Step_Picture_02=PP ElecConnect 05c.jpg
 
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{{Tuto Step
|Step_Title=<translate>Engine</translate>
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|Step_Title=<translate><!--T:18--> Engine</translate>
 
|Step_Picture_00=PP Engine.gif
 
|Step_Picture_00=PP Engine.gif
 
}}
 
}}
{{ {{tntn|Tuto Step}}
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{{Tuto Step
|Step_Title=<translate>Improvements and learn</translate>
+
|Step_Title=<translate><!--T:19--> Improvements and learn</translate>
|Step_Content=<translate>'''Suggestion:''' Currently, the nose decided the amount of plastic that comes out.
+
|Step_Content=<translate><!--T:20-->
 +
'''Suggestion:''' Currently, the nose decided the amount of plastic that comes out.
  
 +
<!--T:21-->
 
However, a better way to do this is by adding a controllable engine. There are different ways to control the speed of an engine by using different controllers or regulators.
 
However, a better way to do this is by adding a controllable engine. There are different ways to control the speed of an engine by using different controllers or regulators.
  
 +
<!--T:22-->
 
'''How to use the machine'''
 
'''How to use the machine'''
  
 +
<!--T:23-->
 
[https://www.youtube.com/watch?v=p4NoY33-Tfo&t=15m9s Clic here] to watch our online video (starting from 15:09) to learn how to use the machine.
 
[https://www.youtube.com/watch?v=p4NoY33-Tfo&t=15m9s Clic here] to watch our online video (starting from 15:09) to learn how to use the machine.
  
 +
<!--T:24-->
 
Thanks!</translate>
 
Thanks!</translate>
 
|Step_Picture_00=Machine-extrusion.jpg
 
|Step_Picture_00=Machine-extrusion.jpg
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|Step_Picture_02=PP Final 02.gif
 
|Step_Picture_02=PP Final 02.gif
 
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|Complete=Check this box when the tutorial is complete
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|Complete=Published
 
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Version actuelle datée du 9 décembre 2019 à 11:49

Auteur avatarPrecious Plastic | Dernière modification 9/12/2019 par Clementflipo

Machine-extrusion.jpg
Extrusion is a continuous process where plastic flakes are inserted in the hopper and extruded into a line of plastic. These lines can be used to make new raw material (3d printing filament), granulate, spinned around a mold or up to you to find new creative ways.

Introduction

The extrusion machine has quite a specific output, a line. This is well suited to make new granulate and 3D printer filament. However use your creativity and you will find other applications for it as well. Change the nozzle for different shapes and sizes, turn it around a mold to make lamps or a handle for a knife.

The extrusion machine consists in 6 different elements: the hopper, the barrel, the nozzle, the barrel holder, the framework and the electronics.

Matériaux

  • Metal sheet plates
  • Metal tubes

Outils

  • Angle grinder
  • Protective glasses
  • Milling machine
  • Arc welding machine

Étape 1 - Hopper: cutting metal plates

Get the metal sheet plates. Take measurements following the blue prints and cut the sheets with a grinding machine and sand metal edges.

Étape 2 - Hopper: drilling metal plates

Prick the plate with a hammer and drill the metal plates on the milling machine


Étape 3 - Hopper: welding metal plates

Make a pyramid with the plates and weld them together

Étape 4 - Hopper finishes



Étape 5 - Barrel

Étape 6 - Barrel




Étape 7 -


Étape 8 -



Étape 9 -



Étape 10 -


Étape 11 -



Étape 12 - Nozzle



Étape 13 -

Étape 14 -


Étape 15 -


Étape 16 -




Étape 17 -

Étape 18 - Barrel holder



Étape 19 -

Étape 20 -




Étape 21 -

Étape 22 -




Étape 23 - Framework


Étape 24 -

Étape 25 -




Étape 26 -


Étape 27 -


Étape 28 -


Étape 29 -

Étape 30 -



Étape 31 -


Étape 32 -

Étape 33 - Attach it to the frame




Étape 34 -

Étape 35 -


Étape 36 - Engine




Étape 37 - Improvements and learn

Suggestion: Currently, the nose decided the amount of plastic that comes out.

However, a better way to do this is by adding a controllable engine. There are different ways to control the speed of an engine by using different controllers or regulators.

How to use the machine

Clic here to watch our online video (starting from 15:09) to learn how to use the machine.

Thanks!


Commentaires

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