Difference between revisions of "Salad tongs"

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|Step_Title=Cut Down the Rough Wood
 
|Step_Title=Cut Down the Rough Wood
|Step_Content=For the functional tongs, I use a large chunk of basswood. I drew out the spatula-like shape on the face and cut the thick piece of wood on the [https://www.amazon.com/dp/B00DQJPBOC?tag=ilik-20 band saw]. I then turned the piece on its side and resawed the basswood into my two handles. These two halves were still pretty thick and the shape was not yet finalized, all of that would be done with the sanders.
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|Step_Content=For the functional tongs, I use a large chunk of basswood. I drew out the spatula-like shape on the face and cut the thick piece of wood on the band saw. I then turned the piece on its side and resawed the basswood into my two handles. These two halves were still pretty thick and the shape was not yet finalized, all of that would be done with the sanders.
 
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|Step_Title=Add the Slot for The Aluminum
 
|Step_Title=Add the Slot for The Aluminum
|Step_Content=Now here’s your word of warning, the cut I made into the stem of the handles made me a little nervous. In hindsight, I could have made a quick jig to securely hold the pieces while I passed them over the [https://www.amazon.com/dp/B005HPWDYO?tag=ilik-20 table saw] vertically, but I didn’t think of that at the time. Instead, I mitigated all of the risks and carefully passed the skinny end of the handles over the blade to cut in the pocket that would hold the aluminum. This ended up working just fine, but be careful.
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|Step_Content=Now here’s your word of warning, the cut I made into the stem of the handles made me a little nervous. In hindsight, I could have made a quick jig to securely hold the pieces while I passed them over the table saw vertically, but I didn’t think of that at the time. Instead, I mitigated all of the risks and carefully passed the skinny end of the handles over the blade to cut in the pocket that would hold the aluminum. This ended up working just fine, but be careful.
 
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Revision as of 16:52, 13 June 2018

Author avatarBob Clagett | Last edit 9/12/2019 by Clementflipo

Salad tongs saladtoung normal.jpg
A nice set of wooden salad tongs.
Difficulty
Easy
Duration
4 hour(s)
Categories
Food & Agriculture, Furniture
Cost
20 USD ($)
Other languages:
English • ‎français
License : Attribution (CC BY)

Introduction

I made a simple pair of salad tongs for my wife. See on my website.

Video overview

Materials

Block of basswood

Tools

Band saw

Table saw

Step 1 - Cut Down the Rough Wood

For the functional tongs, I use a large chunk of basswood. I drew out the spatula-like shape on the face and cut the thick piece of wood on the band saw. I then turned the piece on its side and resawed the basswood into my two handles. These two halves were still pretty thick and the shape was not yet finalized, all of that would be done with the sanders.

Step 2 - Add the Slot for The Aluminum

Now here’s your word of warning, the cut I made into the stem of the handles made me a little nervous. In hindsight, I could have made a quick jig to securely hold the pieces while I passed them over the table saw vertically, but I didn’t think of that at the time. Instead, I mitigated all of the risks and carefully passed the skinny end of the handles over the blade to cut in the pocket that would hold the aluminum. This ended up working just fine, but be careful.




Step 3 - Shape the Wooden Handles

This process involved a lot of patience and a lot of sanding. I flushed up the stem edges with the edges of the aluminum and then used the belt sander to finalize the handles’ overall shape. The two handles were pressed together and sanded simultaneously so that their profiles matched. The scoop was carved into the paddles by running them over the rounded end of the belt sander. To round over the crisp edges, I clamped the handles to my work bench and used some files to make some comfortable contours.




Step 4 - Add the Aluminum

For the handles, I used some flat aluminum bar stock that I could bend over to act as a spring. Before I bent the metal, I set the flat bar into the slots on the wooden handles and drilled out the holes for the dowels that would connect the pieces with the drill press. I had some 3/8″ aluminum round bar and cut little dowel pieces on the miter saw. Two holes were drilled through both materials so later, I could permanently peg them together.

To bend the flat bar into a spring, I first scored a groove down the center of the piece to act as a fold line. I carefully heated up the aluminum along this line and hammered the piece over into an acute angle. There was an obvious cut line left in the crease that I wanted to cover up. So, I used a torch and some aluminum rod to braise the crease for some extra strength and to give the handles a cleaner look. All that was left was to drive in the dowels through the attachment holes and secure them in place with some CA glue.




Step 5 - Finish with Oil

Because this piece will be touching food, I used a butcher block conditioner meant for cutting boards. This product is food safe and won’t leak any harmful chemicals into our healthy salads. I really like this oil because it’s quick and easy, leaves the wood a vibrant color, and I don’t have to worry about it coming in contact with the things we eat.




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