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1) Se munir des [https://lowtechlab.org/w/Fichier:Plans_cuiseur_solaire.jpg plans de la boîte], des panneaux de contre plaqués et du mètre.
2) Reporter les dimensions du côté A sur une des plaques à l’aide d’une règle.
3) Se servir d’un rapporteur pour créer un angle de 60 ° et un de 30° comme indiqué sur le schéma.
4) Fixer la plaque sur votre table de travail à l’aide du serre-joint.
5) Se protéger les oreilles et les yeux.
6) Couper en suivant les tracés à l’aide de la scie sauteuse
7) Reporter les dimensions de ce patron sur une deuxième plaque pour réaliser le côté B.
8) Couper le deuxième panneau.
9) Tracer, couper les plaques C, D et E
'''Remarque''' : Si à la découpe des panneaux, les bords du contre plaqué contiennent des épines il peut être utile de poncer les bords à l’aide d’un papier ponce.
Les plaques étant volontairement fines il est nécessaire de fixer sur les plaques A et B des baguettes qui vont servir de support pour visser les plaques C, D, et E. Les baguettes seront dans l’idéal, de la même épaisseur que l’isolant.
''Découper les baguettes'' :
1) Se munir des baguettes et tracer les dimensions voulues.
2) Fixer la baguette sur l’étau et couper à l’aide d’une scie.
''Fixer les baguettes aux plaques'' :
3) Positionner une des baguettes et utiliser le serre joint pour maintenir le tout.
4) Retourner la plaque et visser l’ensemble à l’aide de vis (deux vis par baguettes suffisent).
'''Remarque''' : Penser à garder une épaisseur de plaque entre l’arrête et la baguette (c’est à cet endroit que viendront se positionner les plaques C, D, et E)
1) Visser les plaques C, D et E sur les baguettes, deux vis suffisent.
On obtient alors la boite extérieure, viendra s’y ajouter l’isolant puis la boite intérieure qui sera recouverte de réfléchissant.
'''Remarque''' : Pour visser il peut parfois être judicieux de pré visser à l’aide d’une perceuse et d’un foret. +, 1) Reporter les mesures sur vos plaques et couper.
2) Annoter la face intérieure d’un « I » pour repérer la face qui sera recouverte de papier d’aluminium.
3) Enrober les plaques A’, B’, C’, D’, et E’ de papier d’aluminium.
4) Fixer le papier d’aluminium à l’aide d’un ruban adhésif à l’arrière.
'''Attention''' : le papier d’aluminium est très fragile, s’il vous arrive de percer le papier vous pouvez faire un pansement en collant un bout d’aluminium avec du ruban transparent.
5) Emboîter les plaques à leur place.
''Pour finir la boite'':
6) Utiliser les chutes pour finir la boite, c’est-à-dire fermer l’espace occupé par l’isolant, pour cela utiliser votre mètre.
7) Visser les plaques sur les baguettes (deux vis par plaque suffisent). +, 1) Se munir du dernier panneau de contre plaqué de dimension 500x550mm.
2) Couper une bande de 15x500 mm. Cette dernière va servir à épaissir la plaque d’agglomérat de 3 mm pour pouvoir mieux la visser et fixer les charnières.
3) Enrober le panneau d’aluminium.
4) Fixer deux charnières sur la face intérieure (recouverte d’aluminium) et sur le cadre.
5) Se munir de la dernière plaque d’agglomérat, l’enrober d’aluminium y fixer la bande sur une des extrémités à l’aide de clous. Si les clous dépassent, couper les pointes à l’aide d’une scie à métaux.
6) Fixer l’oreille au cadre/vitre à l’aide des deux dernières charnières.
'''Remarque''' : la face arrière avec le ruban adhésif sera la partie visible, il est donc important de s’appliquer !
Les oreilles sont fixées. Il faut maintenant y ajouter des cordes pour les maintenir à un certain angle.
7) Pour la position été, c’est l’oreille externe qui va devoir être maintenue en suspension. On va venir visser une vis sur le côté externe du cadre et y enrouler une cordelette.
Pour la position hivers ce sera l’oreille interne.
8) Sur l’oreille, percer deux trous à environ 2 cm d’écart dans le coin et situés à environ 70 mm du bord.
9) Dans les chutes prendre un petit bout de bois (20x10mm) et y percer deux trous.
10) Y faire passer la corde dans un des deux trous, faire passer la corde dans un des deux trous de l’oreille puis dans le deuxième, puis la faire passer dans le second trou du petit bout de bois.
11) Faire un nœud à l’extrémité de la corde et bruler le bout pour ne pas qu’elle s’effiloche.
12) Faire de même pour l’oreille plus fine, cependant cette fois ci visser sur le côté intérieur du cadre. Cette oreille sera la première à être fermée, la corde va se caler entre la vitre et l’oreille.
Il faut maintenant créer des cales permettant de les maintenir en l’air.
13) À partir des chutes, créer des baguettes d’environ 1,5 cm d’épaisseur, affiner le bout de la baguette comme pour faire un piquet.
14) Faire des trous dans l’oreille, ils serviront de crans pour les piquets.
15) Clouer la baguette à l’extérieur du cadre.
16) Fixer un clou à l’opposé qui servira de cale lorsque le four sera fermé.
'''Remarque''' : cette partie peut être améliorée, n’hésitez pas à proposer d’autres solutions. , …
Dans un premier temps nous avons pris une feuille de contre contre-plaquer épaississeur 2cm que nous avons ensuite découpés aux dimensions calculées pour ainsi avoir les figures souhaitées pour l'assemblage et avoir notre patron. +, Dans la suite de nos travaux, nous avons assembler toutes nos différentes coupes pour ainsi avoir la forme idéal pour notre four. +
Avant de commencer la programmation du CAM, considérez votre pièce et la meilleure approche pour l'usiner. Ces décisions dépendent de la forme du modèle, des matériaux, et des contraintes de la machine CNC que vous utilisez. Dans cette étape, vous apprendrez comment ces facteurs impactent votre stratégie d'usinage en ce qui concerne la fixation (workholding), le référencement (registration, c'est-à-dire s'assurer que la CNC sache où se trouve la pièce, et les paramètres du CAM.
Chemins d'outil 3D
Dans un toolpath 2D (poche, contour, tracé, ...), la tête de la fraise reste à une profondeur fixe (axe Z) durant une passe d'usinage, et ne bouge que dans les directions X et Y pendant qu'elle coupe. Ce type d'usinage est idéal pour des pièces prismatiques, pour lesquelles toutes les faces usinées sont perpendiculaires à l'axe de la broche de la machine.
Lors de la programmation de pièces non prismatiques, telles que des moules ou des formes organiques, les opérations 2D sont insuffisantes. Vous devez utiliser des opérations de CAM 3D, dans lesquelles la fraise se déplace de manière dynamique selon X, Y et Z.
'''Serrage'''
Le serrage (workholding) est la stratégie pour maintenir votre pièce de manière rigide pendant le processus d'usinage. Lors de la programmation avec des parcours d'outil 3D, la mise en oeuvre est une considération initiale importante. Cela est particulièrement vrai pour les pièces qui nécessitent un usinage des deux côtés, lorsque la pièce sera basculée entre les ''setups''. (programmes d'usinage)
Pour la programmation de pièces prismatiques,où les CAM 2D et 2.5D requièrent uniquement un modèle de CAO de la pièce que vous souhaitez usiner, aucune fonctionnalité supplémentaire n'est présente pour la fixation ou le référencement . En effet, la pièce prend la forme d'un prisme rectangulaire, qui peut être facilement maintenu dans un étau ou fixé au martyr.
Mais que faites-vous lorsque votre forme est plus organique ou irrégulière, et doit également être retournée à la machine des deux côtés? Dans ce cas, vous devez créer un matériau supplémentaire qui maintiendra votre pièce dans un étau, contre le martyr ou à plat contre le bas de la machine. Il est très difficile de programmer le CAM sans avoir ces fonctionnalités intégrées dans votre modèle.
En d’autres termes, l’usinage 3D avec retournement nécessite que vous modélisiez la matière que vous souhaitez laisser ainsi que des onglets pour éviter que votre pièce ne se détache dans la machine. Ces onglets seront coupés et poncés après l'usinage, généralement avec une scie à ruban et une ponceuse à disque.
Pour votre cuillère de service, vous aurez deux onglets - un à chaque extrémité - et un prisme rectangulaire qui tiendra la cuillère à plat après le retournement. Lors de la modélisation, il est préférable de créer ces suppléments en tant que corps (bodies) distincts de la pièce à usiner.
'''Référencement'''
Étant donné que la cuillère sera usinée des deux côtés (usinage par retournement), vous devez vous assurer que la machine à commande numérique peut localiser la pièce avec précision après son retournement. Ceci s'appelle le référencement.
Avant de commencer la programmation du CAM, considérez votre pièce et la meilleure approche pour l'usiner. Ces décisions dépendent de la forme du modèle, des matériaux, et des contraintes de la machine CNC que vous utilisez. Dans cette étape, vous apprendrez comment ces facteurs impactent votre stratégie d'usinage en ce qui concerne la fixation (workholding), le référencement (registration, c'est-à-dire s'assurer que la CNC sache où se trouve la pièce, et les paramètres du CAM.
== Chemins d'outil 3D ==
Dans un toolpath 2D (poche, contour, tracé, ...), la tête de la fraise reste à une profondeur fixe (axe Z) durant une passe d'usinage, et ne bouge que dans les directions X et Y pendant qu'elle coupe. Ce type d'usinage est idéal pour des pièces prismatiques, pour lesquelles toutes les faces usinées sont perpendiculaires à l'axe de la broche de la machine.
Lors de la programmation de pièces non prismatiques, telles que des moules ou des formes organiques, les opérations 2D sont insuffisantes. Vous devez utiliser des opérations de CAM 3D, dans lesquelles la fraise se déplace de manière dynamique selon X, Y et Z.
== Serrage ==
Le serrage (workholding) est la stratégie pour maintenir votre pièce de manière rigide pendant le processus d'usinage. Lors de la programmation avec des parcours d'outil 3D, la mise en oeuvre est une considération initiale importante. Cela est particulièrement vrai pour les pièces qui nécessitent un usinage des deux côtés, lorsque la pièce sera basculée entre les ''setups''. (programmes d'usinage)
Pour la programmation de pièces prismatiques,où les CAM 2D et 2.5D requièrent uniquement un modèle de CAO de la pièce que vous souhaitez usiner, aucune fonctionnalité supplémentaire n'est présente pour la fixation ou le référencement . En effet, la pièce prend la forme d'un prisme rectangulaire, qui peut être facilement maintenu dans un étau ou fixé au martyr.
Mais que faites-vous lorsque votre forme est plus organique ou irrégulière, et doit également être retournée à la machine des deux côtés? Dans ce cas, vous devez créer un matériau supplémentaire qui maintiendra votre pièce dans un étau, contre le martyr ou à plat contre le bas de la machine. Il est très difficile de programmer le CAM sans avoir ces fonctionnalités intégrées dans votre modèle.
En d’autres termes, l’usinage 3D avec retournement nécessite que vous modélisiez la matière que vous souhaitez laisser ainsi que des onglets pour éviter que votre pièce ne se détache dans la machine. Ces onglets seront coupés et poncés après l'usinage, généralement avec une scie à ruban et une ponceuse à disque.
Pour votre cuillère de service, vous aurez deux onglets - un à chaque extrémité - et un prisme rectangulaire qui tiendra la cuillère à plat après le retournement. Lors de la modélisation, il est préférable de créer ces suppléments en tant que corps (bodies) distincts de la pièce à usiner.
== Référencement ==
Étant donné que la cuillère sera usinée des deux côtés (usinage par retournement), vous devez vous assurer que la machine à commande numérique peut localiser la pièce avec précision après son déplacement. Ceci s'appelle l'enregistrement.
Si vous avez déjà utilisé Haas, vous savez utiliser une sonde pour localiser votre pièce. Cependant, comme beaucoup de routeurs de table, le DMS n’a pas de sonde. Lorsque vous utilisez le DMS pour localiser l’origine de votre système de coordonnées de travail (Work Home), vous insérez un outil dans la broche et vous le positionnez au bon endroit. Il est courant de coincer un morceau de papier entre le support et l’outil pour s’assurer que Z est correct. Dans la classe des machines DMS, vous apprendrez à saisir les codes pour configurer votre WCS de cette manière. Comme vous pouvez l’imaginer, ce système n’est pas précis, car vous ne faites que "regarder les yeux" de cet endroit.
Cela implique de devoir considérer une manière d'aligner les deux côtés de la pièces précisément si elle doit s'usiner des deux côtés. Il y a plusieurs méthodes possibles, chacune avec ses avantages et ses inconvénients qui dépendent de la spécificité de la pièce à usiner. Parmi les méthodes les plus courantes: - Attacher des butées sur le martyr ou le lit de la fraiseuse, où ira se caler la pièce usinée. - Usiner un contour dans le martyr, pour ensuite placer la pièce à l'intérieur en serrage - forer des trous pouvant accueillir des "pins" en bois, dans la pièce à usiner et dans le martyr, pour les solidariser (le plus précis)
La dernière méthode est celle que nous utiliserons pour la cuillère. Lors de l'usinage de la face avant, vous percerez également trois trous à travers le stock et partiellement à travers le martyr. Lors du retournement de la pièce, vous insérerez des tourillons dans ces trous afin d'aligner l'autre face parfaitement avec la première.
Paramétrage du CAM Les spécificités du projet (usinage de bois sur une fraiseuse multi-outils) vont également déterminer certains choix lors de la programmation des chemins d'outil. En l'occurrence, l'usinage du bois ou du platique n'est pas un usinage rapide. Cela autorise l'utilisation de chemins d'outils adaptatifs pour le "dégrossage", mais vous ne pouvez pas utiliser toute la longueur de la fraise. Lors de l'usinage de bois ou de plastique, suivez la règle du chevauchement et de la profondeur de passe : le chevauchement et la profondeur de passe ne doivent jamais excéder 50% du diamètre de la fraise.
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Pour la colle de scotch le white spirit fait très bien l'affaire. +, …
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Pour la colle de scotch le white spirit fait très bien l'affaire. +, …
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