Wikifab - Contributions de l’utilisateur [fr]

PP Extruder Pro

2022-06-29T17:29:10Z

PPatASU :

{{Tuto Details
|Main_Picture=PP_Extruder_Pro_PXL_20211203_182039160.jpg
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|Description=<translate>This tutorial documents the build process for the Precious Plastic Extruder Pro as supplied by Citizen Scientific Workshop out of Idaho, United States.</translate>
|Area=Machines and Tools, Recycling and Upcycling
|Type=Creation
|Difficulty=Medium
|Duration=2
|Duration-type=day(s)
|Cost=3000
|Currency=USD ($)
}}
{{Introduction
|Introduction=<translate></translate>
}}
{{Materials}}
{{Tuto Step
|Step_Title=<translate>Table Build-Top deck 1</translate>
|Step_Content=<translate>==== Tools ====
1/2" Socket

==== Parts ====
2x 1000mm 4080 extrusion

4x 300mm 4040 extrusion

40x t-nuts

22x M8x20 bolts

22x M8 Washers

12x Corner Brackets
 

==== Steps ====

# Slide 6 t nuts into the top side of the 1000mm extrusion. (repeat for other beam)
# For the 300mm beams, 2 pairs of 2 will be identical, one "I" shaped, and one "C" shaped.
# For the C-shaped beam, Slide two t-nuts into one rail. Attach the corner brackets at the ends, ensuring the bracket is flush with the beams end. *Always use the side of the bracket with a flat face (non-lipped) first. This ensures you can get a tool onto the 2nd bolt without being blocked.
# For the I-Beams, repeat the same steps for the C-beam, but on both sides.
# Repeat so you have 2 I-beams and 2-C beams.
# *Optional* Add bolts to all remaining bracket holes and loosely attach t-nuts. (as seen in the right two beams in image 3)</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211130_224743150.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211130_224830624.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211130_225313339.jpg
|Step_Picture_03=PP_Extruder_Pro_PXL_20211130_230128590.jpg
|Step_Picture_04=PP_Extruder_Pro_PXL_20211130_230404467.jpg
}}
{{Tuto Step
|Step_Title=<translate>Table Build- Top deck 2</translate>
|Step_Content=<translate>====Tools====
1/2" Socket Wrench

====Parts====
Assemblies from previous step

====Steps====

#If you have already attached the bolts/and t-nuts from the optional step - Slide beams into the upper channel (as seen in image 1) Otherwise, thread the nuts into the channel and attach LOOSELY with bolts.
#Repeat for the bottom rail.
#Secure the C beams in place with the socket wrench, but leave the I-beams LOOSE as they will need to be shifted later.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211130_231819971.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211130_232222096.jpg
}}
{{Tuto Step
|Step_Title=<translate>Table Build- Top deck 3</translate>
|Step_Content=<translate>==== Tools ====
1/2" Socket Wrench

==== Parts ====
Assembly from previous step

4x Steel Corner Brackets

32x M8x20 Bolts

32x M8 washers

32x t-nuts

==== Steps ====

# On the exterior corner of the 4080 extrusion, slide 3 t-nuts into each top/bottom rail.
# Secure corner plate to rale with accompanying 6 bolt/washer combos.
# Add 2 additional bolt/washer/t-nut combos to the 2 remaining vertical holes. Keep these very loose as we'll slide them into another assembly later.
# Repeat on all corners.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211130_232516950.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211130_232613669.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211130_233648372.jpg
}}
{{Tuto Step
|Step_Title=<translate>Table Build - Side Legs 1</translate>
|Step_Content=<translate>====Tools====
1/2" Socket Wrench

====Parts====
4x 800mm 4040 Aluminum extrusion

2x 300mm 4040 Aluminum extrusion

4x corner Brackets

8x M8x20 Bolts

8x M8 washers

8x t-nuts

====Steps====

#Slot 2 t-nuts into one rail of the 300mm extrusion
#Secure corner brackets on the rail, ensuring that the ends are flush with the beam.
#Slide a t-nut into a rail on the 800mm extrusion about 12in from the end.
#Secure one side of the short beam to the long beam.
#Repeat on the other side.
#Repeat steps 1-5 so you have 2 "H" assemblies.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211130_234025463.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211130_234120995.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211130_234238043.jpg
|Step_Picture_03=PP_Extruder_Pro_PXL_20211130_234307027.jpg
|Step_Picture_04=PP_Extruder_Pro_PXL_20211130_234437395.jpg
}}
{{Tuto Step
|Step_Title=<translate>Table Build - Side Legs 2</translate>
|Step_Content=<translate>====Tools====
1/2" Socket Wrench
====Parts====
2 "H" Assemblies from previous step

Top deck Assembly

====Steps====

#Shift the top deck assembly off your worksurface so that 2 corners are free hanging in space.
#Position an H assembly underneath the corners, aligning the pre-attached t-nuts to the external rail slots. This requires you to adjust the t-nuts so they are perfectly vertical.
#Slide the H assembly up until it is flush with the top deck and holding its weight.
#Once in place, tighten down the bolts
#Repeat on the other side.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211130_234615364.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211130_234624196.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211130_235219618.jpg
}}
{{Tuto Step
|Step_Title=<translate>Table Build - Tapping beams</translate>
|Step_Content=<translate>====Tools====
1/2" tap

====Parts====
Table assembly

====Steps====

#Tap the two central holes on the exterior of the 1000mm 4080 extrusion.
#Repeat on all 4 corners.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211130_235358427.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211130_235422915.jpg
}}
{{Tuto Step
|Step_Title=<translate>Barrel Support 1</translate>
|Step_Content=<translate>====Tools====
13mm tap (or 1/2")

1/2" socket wrench

3/4" socket wrench

====Parts====
2x 300mm Extrusion

2x Steel barrel brackets

4x corner brackets

4x 13mm hex bolts (or 1/2")

4x 13mm washers

4x M8x20 Bolts

4x M8 washers

4x t-nuts

====Steps====

#Tap both end holes in each 300mm beam.
#(check to make sure the 1/2 bolts fit through the large holes on the barrel brackets. If not, use a 1/2" drill bit to open the holes up)
#Slide 2 nuts into each beam. position these rails on the outside/facing away from each other (see image 6 for orientation)
#Secure the barrel brackets to the beams as seen in image 5.
#Secure corner brackets to slotted t-nuts so the open hole is facing down. Keep these loose as there final position will be determined later.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211203_171041712.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211203_203406189.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211203_171108190.jpg
|Step_Picture_03=PP_Extruder_Pro_PXL_20211022_230931627.jpg
|Step_Picture_04=PP_Extruder_Pro_PXL_20211203_171346690.jpg
|Step_Picture_05=PP_Extruder_Pro_PXL_20211203_171735602.jpg
}}
{{Tuto Step
|Step_Title=<translate>Barrel Support 2</translate>
|Step_Content=<translate>====Tools====
1/2" socket wrench
====Parts====
Barrel Support Assembly

Table

Barrel

4x M8x20 Bolts

4x M8 washers

==== Steps ====

# Place the Barrel support assembly on the table so it that it crosses the two "I" assemblies.
# Loosely attach the assembly to the table with bolts/washers.
# Place the barrel into the support structure, aligning the flat notches on the barrel to the bracket.
# Slide the barrel towards the end of the table until the threads CLEAR the table face.
# Leave these connections loose as it will be moved into its final position later.
# Temporarily remove the barrel.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211203_172344247.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211203_172428335.jpg
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|Step_Picture_02=PP_Extruder_Pro_PXL_20211203_172436428.jpg
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}}
{{Tuto Step
|Step_Title=<translate>Barrel/Shaft/Bearings</translate>
|Step_Content=<translate>==== Tools ====
1/2" Socket Wrench

adjustable wrench

==== Parts ====
Barrel

Extrusion Screw

3x Bearings

1x Bearing spacer

Flange

Bearing Housing

8x M8x25 Bolts

8x M8 washers

8x M8 nuts

==== Steps ====

# Slide the bearings onto the screw shaft, followed by the bearing spacer.
# Slide the barrel over the screw.
# Slide the bearing housing over the bearings and flush with the barrel.
# Slide the flange over the shaft and flush with the bearing housing.
# Secure the bearing and flange in place with m8 bolts/washers/nuts.
# (see image 5 for a finished state, but ignore the other parts)</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211203_172746614.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211203_172803709.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211203_172829786.jpg
|Step_Picture_03=PP_Extruder_Pro_PXL_20211203_173209834.jpg
|Step_Picture_04=PP_Extruder_Pro_PXL_20211203_181341705.jpg
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}}
{{Tuto Step
|Step_Title=<translate>Coupling 1 and Heating elements</translate>
|Step_Content=<translate>==== Tools ====
Mallet

Hex wrench (for heating element bolts, depends on manufacturer)

==== Parts ====
20mm coupling

1/4" Key(filed down)

6x heating band elements

==== Steps ====

# Place the key into the keyway on the extruder shaft.
# Slide the coupling over the shaft/key until it is flush with the extruder shaft. It should '''not''' come into contact with the m8 Bolts on the flange. 
# On the other end of the barrel, slide the heating elements into position.
## Three should be within the barrel supports, and three should be past the support towards the extrusion end.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211203_175222102.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211203_175227007.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211203_175238145.jpg
|Step_Picture_03=PP_Extruder_Pro_PXL_20211203_174837852.jpg
}}
{{Tuto Step
|Step_Title=<translate>Gearbox support</translate>
|Step_Content=<translate>==== Tools ====
1/2" Socket Wrench

Adjustable wrench

==== Parts ====
Gearbox support A

Gearbox support B

Gearbox/motor assembly

8x m8x25 bolts

8x m8 washers

8x m8 nylon lock nuts

==== Steps ====
It is important to note that the two supports are not identical. Support A has a narrower base than B.

# Position the supports as seen in Image 1, ensuring that support A faces the gearbox side with longer distance between its wall and the shaft.
# Secure the supports with bolts/washer/lock nuts.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211123_235658220.jpg
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{{Tuto Step
|Step_Title=<translate>Motor shaft coupling</translate>
|Step_Content=<translate>==== Tools ====
Mallet

==== Parts ====
1 1/8" Shaft

1/4" key

1 1/8" coupling

Gearbox

==== Steps ====

# Place the key into the shaft
# Slide these parts into the gearbox until flush with the back side of the gearbox.
# Slide the coupling onto the shaft</translate>
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{{Tuto Step
|Step_Title=<translate>Motor mechanical install</translate>
|Step_Content=<translate>==== Tools ====
1/2" socket wrench

==== Parts ====
Motor Assembly

Table

4x m8x20 Bolts

4x washers

Spider coupling

==== Steps ====

# Position the motor on the table, sliding the t-nuts from the previous steps into position.
# Loosely secure the motor to the table.
# Insert the spider into one of the couplings.
# Making use of the loose bolts, move the barrel and motor together until they are meshed at the couplings with the spider in between.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211203_180841177.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211203_181341705_1_.jpg
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{{Tuto Step
|Step_Title=<translate>Heat Shield bend and install</translate>
|Step_Content=<translate>====Tools====
1/2" socket

Metal break

Digital angle gauge

====Parts====
Perforated shield

6x M8x16 bolts/washers

====Steps====

#Identify the small cut notches on the sheet metal that indicate where the bends should go.
#Using the break, fix the sheet metal in position (figure 2) and bend the sheet at a 45 degree angle.
#Flip and repeat for all 4 bends.
#Position the shield in place and secure the back row with 4 bolts/washers and the pre-installed t-nuts.
#attach the front of the shield with only the left two bolts. (the other two will be utilized for securing the electronic box later)</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211117_232559293.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211117_233244472.jpg
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{{Tuto Step
|Step_Title=<translate>Hopper Bend and install</translate>
|Step_Content=<translate>==== Tools ====
Metal break

Digital angle gauge or square edge

vice

Rivet gun or hex wrench set

==== Parts ====
2x pre-cut hopper sheets

6x rivets or M4 nut/bolt combo

==== Steps ====

# Using the break, fold the perforated sheet on the designated lines to 90 degrees. Both bends should be inward, so that the triangle flap and short flap face each other.
# The bottom of the hopper sheets need to be flared out so it can fit around the barrel. *We found this easier to do in the vice because you can visually inspect the angle
# Place the bent hopper half in a vice, and slowly press on the rectangular face until the top of sheet is parallel with the floor/table. (image 3)
# Repeat for the other sheet.
# Nest the two pieces so the triangular face is captured by the lip on the other sheet. Secure in place with either bolts/nuts or rivets
# Place the hopper over the barrel.</translate>
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|Step_Picture_02=PP_Extruder_Pro_PXL_20211207_185128944.jpg
|Step_Picture_03=PP_Extruder_Pro_PXL_20211207_180635750.jpg
|Step_Picture_04=PP_Extruder_Pro_PXL_20211207_181020842.jpg
|Step_Picture_05=PP_Extruder_Pro_PXL_20211207_181601530.jpg
}}
{{Notes
|Notes=<translate></translate>
}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Published
}}

PP Sheetpress

2022-03-02T00:01:13Z

PPatASU :

{{Tuto Details
|Description=<translate>The following guide documents the build of the Precious Plastic Sheet Press as supplied and designed by Citizen Scientific Workshop.</translate>
|Area=Recycling and Upcycling
|Type=Creation
|Difficulty=Hard
|Duration=5
|Duration-type=day(s)
|Cost=7000
|Currency=EUR (€)
|Tags=Recycle, Plastic, sheet, sheetpress, preciousplastic
}}
{{Introduction
|Introduction=<translate>STILL IN PROCESS</translate>
}}
{{Materials}}
{{Tuto Step
|Step_Title=<translate>Top and Bottom Plates (grid structure 1)</translate>
|Step_Content=<translate><nowiki>*</nowiki>The following 2 steps will be used to make 2 identical plate assemblies. The parts listed are for 1 assembly (so double everything if you're making two plates at a time)

====Tools====
1/4"-20 tap + tap handle

countersink (or anything over 1/4" bit) for hole cleanup

13mm Socket
 

====Parts====
1 meter aluminum sheet

2x 1000mm 4080 extrusion

4x 920mm 4080 extrusion

4x 286mm 4080 extrusion

2x266mm 4080 extrusion

156 T-nuts (16*9) + 12)

156 M8x16mm Bolts

156 M8 washers

====Steps====

#Tap the 36 pre-drilled 13/64" holes with the 1/4"-20 tap.
##use the countersink bit to clean up any debris.
#Layout the large extrusion (image 2) so that the 1m sides are parallel, and the 960mm beams are evenly distributed at 90 degrees to the 1m beams.
#Insert 12 t-nuts (6 in each row) into each extrusion face that faces the inside of the plate. (image 2). 8 faces total(4 from exterior beams, and 4 from each side of the two interior beams. 96 nuts total
#Position the two 266mm beams in the center row, splitting it into 3 equal sections.
#Position the four 286mm beams in the top and bottom rows, matching the position of the 266 beams.
#For each 80mm face of these interior beams, place 4 t nuts (2 in each slot). Be sure to place these on both faces. 48 nuts total. 

'''Attaching the exterior beams to the plate'''

#On the bottom 40mm face, slide 4 t nuts into each 1000mm beam. (image 4)
#Match these T nuts with the holes in the plate as this will be a "blind" install. (image 5)
#slide the plate off your work area so you can access the holes from below.
#Place the extrusion directly on top of the plate ensuring not to shift it off its alignment.
#Using the M8 bolts, secure the beam to the plate.
#Repeat this process until you have attached both 1000mm beams and 960mm beams. (12 bolts total)</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220111_174002949.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220111_180820186.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220111_183418672.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220111_192302139.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220111_192321011.jpg
|Step_Picture_05=PP_Sheetpress_PXL_20220111_192655317.jpg
}}
{{Tuto Step
|Step_Title=<translate>Top and Bottom Plates (grid structure 2)</translate>
|Step_Content=<translate>====Tools====
same as above

====Parts====
36 corner brackets

====Steps====

# Prepare your parts. Each "cell" will require 4 brackets, 16 M8Bolts, and 16 washers
# Starting with the 4 corners of the ''entire assembly'', attach the corner brackets and tighten the bolts only to finger-tight.
# Next attach the 920 beam ends to the outer perimeter.
# Next, attach the inner beams in place. Ensure that all beams are equally spaced. (remember that the 2 interior beams are shorter though) </translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220111_195719974.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220111_204734409.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220111_204729651.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg Linear Rail Prep</translate>
|Step_Content=<translate>====Tools====
(welder?)

Drill press

Grinder

Vice

1/4-20 Tap

====Parts====
4x Linear rail plates (w/ 90degree stopper plate)

4x Linear rail posts

16x 1/4"-20 x 3/8" bolts
 

====Steps====

#(if not already done) weld the small stopper plate to the end of the long linear rail leg plate. Be sure you have two mirrored sets and not four identical pieces. (see image 5)
#Grind down the welds (or avoid welding where the linear slide will attach.) This is a very snug fit and you may have to make some room for proper alignment
##You can also drill out the slide rail mounting holes (aluminum) to give yourself a little more room for a proper fit.
#Image 4 shows the holes not in perfect alignment, so you may have to grind the linear rail bar down until the wholes are perfectly aligned.
#Tap all 8 small holes to 1/4"-20
#Align and install the linear rail to the plate. Add the bearing carriages. (repeat for all 4 plates)</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_184026556.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_182900141.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_180420259.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220114_182540075.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220114_190112122.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg linear Rail install</translate>
|Step_Content=<translate>====Tools====
13mm socket

====Parts====
16x m8x20 bolts

16x m8 washers

16x m8 t-nuts

4x 8080 extrusion

====Steps====

#Slide 4 t nuts into the 8080 extrusion rail.
#Position one linear slide just next to the rail so you can align the t-nuts to the holes as this will again be a "blind" install.
#Attach the linear slide so it is flush with the end of the extrusion.
#repeat for all 4 rails so you have 2 mirrored pairs.

 </translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_190517138.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_190641454.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_192000012.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg install 1</translate>
|Step_Content=<translate>====Tools====
13mm socket

At least 2, better with 3, people

Clamps

====Parts====
Top plate assembly

4x legs

4x corner plates (12-hole, shaped like a 7)

48x m8x20 bolts

48x m8 t nuts

48x m8 washers

====Steps====

#Slide 6 t-nuts (3 in each channel) in the corner of the top plate assembly. Align the holes with the corner plate pattern, preparing for a blind fit.
#Attach the plate with bolts/washers loosely. *there are a few ways you could do this next section, but we found this method to be effective with only 2 people, but we recommend using more! *
#Place 6 more bolts/washers in the open section of the support plate, and loosely screw on t-nuts for only a thread or two. You want these to be flexible.
#Person A: Lift the leg directly above the plate and do your best to "Float" the leg so it is weightless for person B
#Person B: thread the channels on the leg over the pre-positioned t-nuts, 2 at at time, until the leg drops down into position (image 3)
#Repeat for all 4 legs. At this point the top assembly should still be supported by the table below. Get your third person ready.
#Have two people lift the top assembly so it slides up the rails until it is flush with the top of the leg extrusions.
#Have your third person tighten down at least 2 bolts on all 4 corners, transferring the weight to the legs.
#Use clamps to secure all beams into a flush position, then tighten down all bolts.</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_195752785.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_201719067.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_202523364.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220114_204124320.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg Install 2</translate>
|Step_Content=<translate>====Tools====
13mm socket

8mm tap and tappinghandle
====Parts====
Top plate assembly

4x Brackets (b/p shaped)

28x m8x20 (or 16)

28x m8 washers

12x t-nuts (post assembly)
====Steps====

#Tap the exposed interior channels at the top of the legs with the 8mm tap.
#insert 3 t-nuts into the horizontal extrusion channel that terminates at the leg.
#Use the the b/p bracket to align the placement of the t-nuts.
#Secure the bracket in place by blind capturing the 3 nuts, and using the 4 tapped channels. Repeat for all 4 legs.</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220118_193608049.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220118_193233646.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_231026813.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220118_223821063.jpg
}}
{{Tuto Step
|Step_Title=<translate>(potential) Preparing the heating element bands</translate>
|Step_Content=<translate>====Tools====
Sheet Break

====Parts====
18x steel strips

====Steps====

#Locate the small holes on the steel strips. These mark where the bends will take place. However, if you do not account for the thickness of your material, you may created bands that are too small/tight.
#Position the straps on the sheet break so you can see all 4 sets of indicators. We will bend them in this top down order.
#Bend at 90 degrees on the first indicator mark.
#Flip over 180 degrees so the straps match Image 3.
#Bend again at 90.
#remove the straps and check them on a heating element.
##Do the bend indicators leave you enough room to make another bend? if not, you may need to bend PAST the indicators. In image 5 we had to adjust the bend location and marked it with a pencil.
#Flip the bands around and repeat the process. ***Be sure to test fit your 1st band before bending all the others.
#TYLER INSERT GIF HERE</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220110_183509618.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220110_183517007.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220110_183647947.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220110_183654642.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220119_170439949_1_.jpg
}}
{{Tuto Step
|Step_Title=<translate>Heating element connecdtions</translate>
|Step_Content=<translate></translate>
|Step_Picture_00=PP_Sheetpress_IMG_5393.jpg
|Step_Picture_01=PP_Sheetpress_IMG_5395.jpg
|Step_Picture_02=PP_Sheetpress_IMG_5397.jpg
|Step_Picture_03=PP_Sheetpress_IMG_5399.jpg
|Step_Picture_04=PP_Sheetpress_IMG_5401.jpg
|Step_Picture_05=PP_Sheetpress_IMG_5398.jpg
}}
{{Notes
|Notes=<translate></translate>
}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Published
}}

Fichier:PP Sheetpress IMG 5393.jpg

2022-03-01T23:59:07Z

PPatASU : PP_Sheetpress_IMG_5393

PP_Sheetpress_IMG_5393

Fichier:PP Sheetpress IMG 5395.jpg

2022-03-01T23:59:03Z

PPatASU : PP_Sheetpress_IMG_5395

PP_Sheetpress_IMG_5395

Fichier:PP Sheetpress IMG 5397.jpg

2022-03-01T23:59:00Z

PPatASU : PP_Sheetpress_IMG_5397

PP_Sheetpress_IMG_5397

Fichier:PP Sheetpress IMG 5398.jpg

2022-03-01T23:58:57Z

PPatASU : PP_Sheetpress_IMG_5398

PP_Sheetpress_IMG_5398

Fichier:PP Sheetpress IMG 5399.jpg

2022-03-01T23:58:51Z

PPatASU : PP_Sheetpress_IMG_5399

PP_Sheetpress_IMG_5399

Fichier:PP Sheetpress IMG 5401.jpg

2022-03-01T23:58:38Z

PPatASU : PP_Sheetpress_IMG_5401

PP_Sheetpress_IMG_5401

PP Sheetpress

2022-03-01T23:44:35Z

PPatASU :

{{Tuto Details
|Description=<translate>The following guide documents the build of the Precious Plastic Sheet Press as supplied and designed by Citizen Scientific Workshop.</translate>
|Area=Recycling and Upcycling
|Type=Creation
|Difficulty=Hard
|Duration=5
|Duration-type=day(s)
|Cost=7000
|Currency=EUR (€)
|Tags=Recycle, Plastic, sheet, sheetpress, preciousplastic
}}
{{Introduction
|Introduction=<translate>STILL IN PROCESS</translate>
}}
{{Materials}}
{{Tuto Step
|Step_Title=<translate>Top and Bottom Plates (grid structure 1)</translate>
|Step_Content=<translate><nowiki>*</nowiki>The following 2 steps will be used to make 2 identical plate assemblies. The parts listed are for 1 assembly (so double everything if you're making two plates at a time)

====Tools====
1/4"-20 tap + tap handle

countersink (or anything over 1/4" bit) for hole cleanup

13mm Socket
 

====Parts====
1 meter aluminum sheet

2x 1000mm 4080 extrusion

4x 920mm 4080 extrusion

4x 286mm 4080 extrusion

2x266mm 4080 extrusion

156 T-nuts (16*9) + 12)

156 M8x16mm Bolts

156 M8 washers

====Steps====

#Tap the 36 pre-drilled 13/64" holes with the 1/4"-20 tap.
##use the countersink bit to clean up any debris.
#Layout the large extrusion (image 2) so that the 1m sides are parallel, and the 960mm beams are evenly distributed at 90 degrees to the 1m beams.
#Insert 12 t-nuts (6 in each row) into each extrusion face that faces the inside of the plate. (image 2). 8 faces total(4 from exterior beams, and 4 from each side of the two interior beams. 96 nuts total
#Position the two 266mm beams in the center row, splitting it into 3 equal sections.
#Position the four 286mm beams in the top and bottom rows, matching the position of the 266 beams.
#For each 80mm face of these interior beams, place 4 t nuts (2 in each slot). Be sure to place these on both faces. 48 nuts total. 

'''Attaching the exterior beams to the plate'''

#On the bottom 40mm face, slide 4 t nuts into each 1000mm beam. (image 4)
#Match these T nuts with the holes in the plate as this will be a "blind" install. (image 5)
#slide the plate off your work area so you can access the holes from below.
#Place the extrusion directly on top of the plate ensuring not to shift it off its alignment.
#Using the M8 bolts, secure the beam to the plate.
#Repeat this process until you have attached both 1000mm beams and 960mm beams. (12 bolts total)</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220111_174002949.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220111_180820186.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220111_183418672.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220111_192302139.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220111_192321011.jpg
|Step_Picture_05=PP_Sheetpress_PXL_20220111_192655317.jpg
}}
{{Tuto Step
|Step_Title=<translate>Top and Bottom Plates (grid structure 2)</translate>
|Step_Content=<translate>====Tools====
same as above

====Parts====
36 corner brackets

====Steps====

# Prepare your parts. Each "cell" will require 4 brackets, 16 M8Bolts, and 16 washers
# Starting with the 4 corners of the ''entire assembly'', attach the corner brackets and tighten the bolts only to finger-tight.
# Next attach the 920 beam ends to the outer perimeter.
# Next, attach the inner beams in place. Ensure that all beams are equally spaced. (remember that the 2 interior beams are shorter though) </translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220111_195719974.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220111_204734409.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220111_204729651.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg Linear Rail Prep</translate>
|Step_Content=<translate>====Tools====
(welder?)

Drill press

Grinder

Vice

1/4-20 Tap

====Parts====
4x Linear rail plates (w/ 90degree stopper plate)

4x Linear rail posts

16x 1/4"-20 x 3/8" bolts
 

====Steps====

#(if not already done) weld the small stopper plate to the end of the long linear rail leg plate. Be sure you have two mirrored sets and not four identical pieces. (see image 5)
#Grind down the welds (or avoid welding where the linear slide will attach.) This is a very snug fit and you may have to make some room for proper alignment
##You can also drill out the slide rail mounting holes (aluminum) to give yourself a little more room for a proper fit.
#Image 4 shows the holes not in perfect alignment, so you may have to grind the linear rail bar down until the wholes are perfectly aligned.
#Tap all 8 small holes to 1/4"-20
#Align and install the linear rail to the plate. Add the bearing carriages. (repeat for all 4 plates)</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_184026556.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_182900141.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_180420259.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220114_182540075.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220114_190112122.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg linear Rail install</translate>
|Step_Content=<translate>====Tools====
13mm socket

====Parts====
16x m8x20 bolts

16x m8 washers

16x m8 t-nuts

4x 8080 extrusion

====Steps====

#Slide 4 t nuts into the 8080 extrusion rail.
#Position one linear slide just next to the rail so you can align the t-nuts to the holes as this will again be a "blind" install.
#Attach the linear slide so it is flush with the end of the extrusion.
#repeat for all 4 rails so you have 2 mirrored pairs.

 </translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_190517138.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_190641454.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_192000012.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg install 1</translate>
|Step_Content=<translate>====Tools====
13mm socket

At least 2, better with 3, people

Clamps

====Parts====
Top plate assembly

4x legs

4x corner plates (12-hole, shaped like a 7)

48x m8x20 bolts

48x m8 t nuts

48x m8 washers

====Steps====

#Slide 6 t-nuts (3 in each channel) in the corner of the top plate assembly. Align the holes with the corner plate pattern, preparing for a blind fit.
#Attach the plate with bolts/washers loosely. *there are a few ways you could do this next section, but we found this method to be effective with only 2 people, but we recommend using more! *
#Place 6 more bolts/washers in the open section of the support plate, and loosely screw on t-nuts for only a thread or two. You want these to be flexible.
#Person A: Lift the leg directly above the plate and do your best to "Float" the leg so it is weightless for person B
#Person B: thread the channels on the leg over the pre-positioned t-nuts, 2 at at time, until the leg drops down into position (image 3)
#Repeat for all 4 legs. At this point the top assembly should still be supported by the table below. Get your third person ready.
#Have two people lift the top assembly so it slides up the rails until it is flush with the top of the leg extrusions.
#Have your third person tighten down at least 2 bolts on all 4 corners, transferring the weight to the legs.
#Use clamps to secure all beams into a flush position, then tighten down all bolts.</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_195752785.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_201719067.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_202523364.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220114_204124320.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg Install 2</translate>
|Step_Content=<translate>====Tools====
13mm socket

8mm tap and tappinghandle
====Parts====
Top plate assembly

4x Brackets (b/p shaped)

28x m8x20 (or 16)

28x m8 washers

12x t-nuts (post assembly)
====Steps====

#Tap the exposed interior channels at the top of the legs with the 8mm tap.
#insert 3 t-nuts into the horizontal extrusion channel that terminates at the leg.
#Use the the b/p bracket to align the placement of the t-nuts.
#Secure the bracket in place by blind capturing the 3 nuts, and using the 4 tapped channels. Repeat for all 4 legs.</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220118_193608049.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220118_193233646.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_231026813.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220118_223821063.jpg
}}
{{Tuto Step
|Step_Title=<translate>(potential) Preparing the heating element bands</translate>
|Step_Content=<translate>====Tools====
Sheet Break

====Parts====
18x steel strips

====Steps====

#Locate the small holes on the steel strips. These mark where the bends will take place. However, if you do not account for the thickness of your material, you may created bands that are too small/tight.
#Position the straps on the sheet break so you can see all 4 sets of indicators. We will bend them in this top down order.
#Bend at 90 degrees on the first indicator mark.
#Flip over 180 degrees so the straps match Image 3.
#Bend again at 90.
#remove the straps and check them on a heating element.
##Do the bend indicators leave you enough room to make another bend? if not, you may need to bend PAST the indicators. In image 5 we had to adjust the bend location and marked it with a pencil.
#Flip the bands around and repeat the process. ***Be sure to test fit your 1st band before bending all the others.
#TYLER INSERT GIF HERE</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220110_183509618.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220110_183517007.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220110_183647947.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220110_183654642.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220119_170439949_1_.jpg
}}
{{Notes
|Notes=<translate></translate>
}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Published
}}

Fichier:PP Sheetpress PXL 20220119 170439949 1 .jpg

2022-03-01T23:43:29Z

PPatASU : PP_Sheetpress_PXL_20220119_170439949_1_

PP_Sheetpress_PXL_20220119_170439949_1_

PP Sheetpress

2022-03-01T23:41:16Z

PPatASU :

{{Tuto Details
|Description=<translate>The following guide documents the build of the Precious Plastic Sheet Press as supplied and designed by Citizen Scientific Workshop.</translate>
|Area=Recycling and Upcycling
|Type=Creation
|Difficulty=Hard
|Duration=5
|Duration-type=day(s)
|Cost=7000
|Currency=EUR (€)
|Tags=Recycle, Plastic, sheet, sheetpress, preciousplastic
}}
{{Introduction
|Introduction=<translate>STILL IN PROCESS</translate>
}}
{{Materials}}
{{Tuto Step
|Step_Title=<translate>Top and Bottom Plates (grid structure 1)</translate>
|Step_Content=<translate><nowiki>*</nowiki>The following 2 steps will be used to make 2 identical plate assemblies. The parts listed are for 1 assembly (so double everything if you're making two plates at a time)

====Tools====
1/4"-20 tap + tap handle

countersink (or anything over 1/4" bit) for hole cleanup

13mm Socket
 

====Parts====
1 meter aluminum sheet

2x 1000mm 4080 extrusion

4x 920mm 4080 extrusion

4x 286mm 4080 extrusion

2x266mm 4080 extrusion

156 T-nuts (16*9) + 12)

156 M8x16mm Bolts

156 M8 washers

====Steps====

#Tap the 36 pre-drilled 13/64" holes with the 1/4"-20 tap.
##use the countersink bit to clean up any debris.
#Layout the large extrusion (image 2) so that the 1m sides are parallel, and the 960mm beams are evenly distributed at 90 degrees to the 1m beams.
#Insert 12 t-nuts (6 in each row) into each extrusion face that faces the inside of the plate. (image 2). 8 faces total(4 from exterior beams, and 4 from each side of the two interior beams. 96 nuts total
#Position the two 266mm beams in the center row, splitting it into 3 equal sections.
#Position the four 286mm beams in the top and bottom rows, matching the position of the 266 beams.
#For each 80mm face of these interior beams, place 4 t nuts (2 in each slot). Be sure to place these on both faces. 48 nuts total. 

'''Attaching the exterior beams to the plate'''

#On the bottom 40mm face, slide 4 t nuts into each 1000mm beam. (image 4)
#Match these T nuts with the holes in the plate as this will be a "blind" install. (image 5)
#slide the plate off your work area so you can access the holes from below.
#Place the extrusion directly on top of the plate ensuring not to shift it off its alignment.
#Using the M8 bolts, secure the beam to the plate.
#Repeat this process until you have attached both 1000mm beams and 960mm beams. (12 bolts total)</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220111_174002949.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220111_180820186.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220111_183418672.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220111_192302139.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220111_192321011.jpg
|Step_Picture_05=PP_Sheetpress_PXL_20220111_192655317.jpg
}}
{{Tuto Step
|Step_Title=<translate>Top and Bottom Plates (grid structure 2)</translate>
|Step_Content=<translate>====Tools====
same as above

====Parts====
36 corner brackets

====Steps====

# Prepare your parts. Each "cell" will require 4 brackets, 16 M8Bolts, and 16 washers
# Starting with the 4 corners of the ''entire assembly'', attach the corner brackets and tighten the bolts only to finger-tight.
# Next attach the 920 beam ends to the outer perimeter.
# Next, attach the inner beams in place. Ensure that all beams are equally spaced. (remember that the 2 interior beams are shorter though) </translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220111_195719974.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220111_204734409.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220111_204729651.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg Linear Rail Prep</translate>
|Step_Content=<translate>====Tools====
(welder?)

Drill press

Grinder

Vice

1/4-20 Tap

====Parts====
4x Linear rail plates (w/ 90degree stopper plate)

4x Linear rail posts

16x 1/4"-20 x 3/8" bolts
 

====Steps====

#(if not already done) weld the small stopper plate to the end of the long linear rail leg plate. Be sure you have two mirrored sets and not four identical pieces. (see image 5)
#Grind down the welds (or avoid welding where the linear slide will attach.) This is a very snug fit and you may have to make some room for proper alignment
##You can also drill out the slide rail mounting holes (aluminum) to give yourself a little more room for a proper fit.
#Image 4 shows the holes not in perfect alignment, so you may have to grind the linear rail bar down until the wholes are perfectly aligned.
#Tap all 8 small holes to 1/4"-20
#Align and install the linear rail to the plate. Add the bearing carriages. (repeat for all 4 plates)</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_184026556.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_182900141.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_180420259.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220114_182540075.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220114_190112122.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg linear Rail install</translate>
|Step_Content=<translate>====Tools====
13mm socket

====Parts====
16x m8x20 bolts

16x m8 washers

16x m8 t-nuts

4x 8080 extrusion

====Steps====

#Slide 4 t nuts into the 8080 extrusion rail.
#Position one linear slide just next to the rail so you can align the t-nuts to the holes as this will again be a "blind" install.
#Attach the linear slide so it is flush with the end of the extrusion.
#repeat for all 4 rails so you have 2 mirrored pairs.

 </translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_190517138.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_190641454.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_192000012.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg install 1</translate>
|Step_Content=<translate>====Tools====
13mm socket

At least 2, better with 3, people

Clamps

====Parts====
Top plate assembly

4x legs

4x corner plates (12-hole, shaped like a 7)

48x m8x20 bolts

48x m8 t nuts

48x m8 washers

====Steps====

#Slide 6 t-nuts (3 in each channel) in the corner of the top plate assembly. Align the holes with the corner plate pattern, preparing for a blind fit.
#Attach the plate with bolts/washers loosely. *there are a few ways you could do this next section, but we found this method to be effective with only 2 people, but we recommend using more! *
#Place 6 more bolts/washers in the open section of the support plate, and loosely screw on t-nuts for only a thread or two. You want these to be flexible.
#Person A: Lift the leg directly above the plate and do your best to "Float" the leg so it is weightless for person B
#Person B: thread the channels on the leg over the pre-positioned t-nuts, 2 at at time, until the leg drops down into position (image 3)
#Repeat for all 4 legs. At this point the top assembly should still be supported by the table below. Get your third person ready.
#Have two people lift the top assembly so it slides up the rails until it is flush with the top of the leg extrusions.
#Have your third person tighten down at least 2 bolts on all 4 corners, transferring the weight to the legs.
#Use clamps to secure all beams into a flush position, then tighten down all bolts.</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_195752785.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_201719067.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_202523364.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220114_204124320.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg Install 2</translate>
|Step_Content=<translate>====Tools====
13mm socket

8mm tap and tappinghandle
====Parts====
Top plate assembly

4x Brackets (b/p shaped)

28x m8x20 (or 16)

28x m8 washers

12x t-nuts (post assembly)
====Steps====

#Tap the exposed interior channels at the top of the legs with the 8mm tap.
#insert 3 t-nuts into the horizontal extrusion channel that terminates at the leg.
#Use the the b/p bracket to align the placement of the t-nuts.
#Secure the bracket in place by blind capturing the 3 nuts, and using the 4 tapped channels. Repeat for all 4 legs.</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220118_193608049.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220118_193233646.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_231026813.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220118_223821063.jpg
}}
{{Tuto Step
|Step_Title=<translate>(potential) Preparing the heating element bands</translate>
|Step_Content=<translate>==== Tools ====
Sheet Break

==== Parts ====
18x steel strips

==== Steps ====

# Locate the small holes on the steel strips. These mark where the bends will take place. However, if you do not account for the thickness of your material, you may created bands that are too small/tight.
# Position the straps on the sheet break so you can see all 4 sets of indicators. We will bend them in this top down order.
# Bend at 90 degrees on the first indicator mark.
# Flip over 180 degrees so the straps match Image 3.
# Bend again at 90.
# remove the straps and check them on a heating element.
## Do the bend indicators leave you enough room to make another bend? if not, you may need to bend PAST the indicators.
# Flip the bands around and repeat the process. ***Be sure to test fit your 1st band before bending all the others.</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220110_183509618.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220110_183517007.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220110_183647947.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220110_183654642.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220110_183931454.jpg
}}
{{Notes
|Notes=<translate></translate>
}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Published
}}

Fichier:PP Sheetpress PXL 20220110 183647947.jpg

2022-03-01T23:38:20Z

PPatASU : PP_Sheetpress_PXL_20220110_183647947

PP_Sheetpress_PXL_20220110_183647947

Fichier:PP Sheetpress PXL 20220110 183654642.jpg

2022-03-01T23:28:36Z

PPatASU : PP_Sheetpress_PXL_20220110_183654642

PP_Sheetpress_PXL_20220110_183654642

Fichier:PP Sheetpress PXL 20220110 183517007.jpg

2022-03-01T23:28:34Z

PPatASU : PP_Sheetpress_PXL_20220110_183517007

PP_Sheetpress_PXL_20220110_183517007

Fichier:PP Sheetpress PXL 20220110 183931454.jpg

2022-03-01T23:28:32Z

PPatASU : PP_Sheetpress_PXL_20220110_183931454

PP_Sheetpress_PXL_20220110_183931454

Fichier:PP Sheetpress PXL 20220110 183509618.jpg

2022-03-01T23:28:30Z

PPatASU : PP_Sheetpress_PXL_20220110_183509618

PP_Sheetpress_PXL_20220110_183509618

PP Extruder Pro

2022-01-24T17:55:16Z

PPatASU :

{{Tuto Details
|Main_Picture=PP_Extruder_Pro_PXL_20211203_182039160.jpg
|Main_Picture_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-179,"top":-26,"width":4032,"height":2268,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.21,"scaleY":0.21,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://wikifab.org/images/8/8a/PP_Extruder_Pro_PXL_20211203_182039160.jpg","filters":[]}],"height":450.76660988074957,"width":600}
|Description=<translate>This tutorial documents the build process for the Precious Plastic Extruder Pro as supplied by Citizen Scientific Workshop out of Idaho, United States.</translate>
|Area=Machines and Tools, Recycling and Upcycling
|Type=Creation
|Difficulty=Medium
|Duration=2
|Duration-type=day(s)
|Cost=3000
|Currency=USD ($)
}}
{{Introduction
|Introduction=<translate></translate>
}}
{{Materials}}
{{Tuto Step
|Step_Title=<translate>Table Build-Top deck 1</translate>
|Step_Content=<translate>==== Tools ====
1/2" Socket

==== Parts ====
2x 1000mm 4080 extrusion

4x 300mm 4040 extrusion

40x t-nuts

22x M8x20 bolts

22x M8 Washers

12x Corner Brackets
 

==== Steps ====

# Slide 6 t nuts into the top side of the 1000mm extrusion. (repeat for other beam)
# For the 300mm beams, 2 pairs of 2 will be identical, one "I" shaped, and one "C" shaped.
# For the C-shaped beam, Slide two t-nuts into one rail. Attach the corner brackets at the ends, ensuring the bracket is flush with the beams end. *Always use the side of the bracket with a flat face (non-lipped) first. This ensures you can get a tool onto the 2nd bolt without being blocked.
# For the I-Beams, repeat the same steps for the C-beam, but on both sides.
# Repeat so you have 2 I-beams and 2-C beams.
# *Optional* Add bolts to all remaining bracket holes and loosely attach t-nuts. (as seen in the right two beams in image 3)</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211130_224743150.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211130_224830624.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211130_225313339.jpg
|Step_Picture_03=PP_Extruder_Pro_PXL_20211130_230128590.jpg
|Step_Picture_04=PP_Extruder_Pro_PXL_20211130_230404467.jpg
}}
{{Tuto Step
|Step_Title=<translate>Table Build- Top deck 2</translate>
|Step_Content=<translate>====Tools====
1/2" Socket Wrench

====Parts====
Assemblies from previous step

====Steps====

#If you have already attached the bolts/and t-nuts from the optional step - Slide beams into the upper channel (as seen in image 1) Otherwise, thread the nuts into the channel and attach LOOSELY with bolts.
#Repeat for the bottom rail.
#Secure the C beams in place with the socket wrench, but leave the I-beams LOOSE as they will need to be shifted later.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211130_231819971.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211130_232222096.jpg
}}
{{Tuto Step
|Step_Title=<translate>Table Build- Top deck 3</translate>
|Step_Content=<translate>==== Tools ====
1/2" Socket Wrench

==== Parts ====
Assembly from previous step

4x Steel Corner Brackets

32x M8x20 Bolts

32x M8 washers

32x t-nuts

==== Steps ====

# On the exterior corner of the 4080 extrusion, slide 3 t-nuts into each top/bottom rail.
# Secure corner plate to rale with accompanying 6 bolt/washer combos.
# Add 2 additional bolt/washer/t-nut combos to the 2 remaining vertical holes. Keep these very loose as we'll slide them into another assembly later.
# Repeat on all corners.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211130_232516950.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211130_232613669.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211130_233648372.jpg
}}
{{Tuto Step
|Step_Title=<translate>Table Build - Side Legs 1</translate>
|Step_Content=<translate>====Tools====
1/2" Socket Wrench

====Parts====
4x 800mm 4040 Aluminum extrusion

2x 300mm 4040 Aluminum extrusion

4x corner Brackets

8x M8x20 Bolts

8x M8 washers

8x t-nuts

====Steps====

#Slot 2 t-nuts into one rail of the 300mm extrusion
#Secure corner brackets on the rail, ensuring that the ends are flush with the beam.
#Slide a t-nut into a rail on the 800mm extrusion about 12in from the end.
#Secure one side of the short beam to the long beam.
#Repeat on the other side.
#Repeat steps 1-5 so you have 2 "H" assemblies.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211130_234025463.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211130_234120995.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211130_234238043.jpg
|Step_Picture_03=PP_Extruder_Pro_PXL_20211130_234307027.jpg
|Step_Picture_04=PP_Extruder_Pro_PXL_20211130_234437395.jpg
}}
{{Tuto Step
|Step_Title=<translate>Table Build - Side Legs 2</translate>
|Step_Content=<translate>====Tools====
1/2" Socket Wrench
====Parts====
2 "H" Assemblies from previous step

Top deck Assembly

====Steps====

#Shift the top deck assembly off your worksurface so that 2 corners are free hanging in space.
#Position an H assembly underneath the corners, aligning the pre-attached t-nuts to the external rail slots. This requires you to adjust the t-nuts so they are perfectly vertical.
#Slide the H assembly up until it is flush with the top deck and holding its weight.
#Once in place, tighten down the bolts
#Repeat on the other side.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211130_234615364.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211130_234624196.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211130_235219618.jpg
}}
{{Tuto Step
|Step_Title=<translate>Table Build - Tapping beams</translate>
|Step_Content=<translate>====Tools====
1/2" tap

====Parts====
Table assembly

====Steps====

#Tap the two central holes on the exterior of the 1000mm 4080 extrusion.
#Repeat on all 4 corners.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211130_235358427.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211130_235422915.jpg
}}
{{Tuto Step
|Step_Title=<translate>Barrel Support 1</translate>
|Step_Content=<translate>====Tools====
1/2" tap

1/2" socket wrench

3/4" socket wrench

====Parts====
2x 300mm Extrusion

2x Steel barrel brackets

4x corner brackets

4x 1/2"x1" hex bolts

4x 1/2" washers

4x M8x20 Bolts

4x M8 washers

4x t-nuts

====Steps====

#Tap both end holes in each 300mm beam.
#(check to make sure the 1/2 bolts fit through the large holes on the barrel brackets. If not, use a 1/2" drill bit to open the holes up)
#Slide 2 nuts into each beam. position these rails on the outside/facing away from each other (see image 6 for orientation)
#Secure the barrel brackets to the beams as seen in image 5.
#Secure corner brackets to slotted t-nuts so the open hole is facing down. Keep these loose as there final position will be determined later.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211203_171041712.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211203_203406189.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211203_171108190.jpg
|Step_Picture_03=PP_Extruder_Pro_PXL_20211022_230931627.jpg
|Step_Picture_04=PP_Extruder_Pro_PXL_20211203_171346690.jpg
|Step_Picture_05=PP_Extruder_Pro_PXL_20211203_171735602.jpg
}}
{{Tuto Step
|Step_Title=<translate>Barrel Support 2</translate>
|Step_Content=<translate>====Tools====
1/2" socket wrench
====Parts====
Barrel Support Assembly

Table

Barrel

4x M8x20 Bolts

4x M8 washers

==== Steps ====

# Place the Barrel support assembly on the table so it that it crosses the two "I" assemblies.
# Loosely attach the assembly to the table with bolts/washers.
# Place the barrel into the support structure, aligning the flat notches on the barrel to the bracket.
# Slide the barrel towards the end of the table until the threads CLEAR the table face.
# Leave these connections loose as it will be moved into its final position later.
# Temporarily remove the barrel.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211203_172344247.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211203_172428335.jpg
|Step_Picture_01_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":4032,"height":2268,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.15,"scaleY":0.15,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://wikifab.org/images/7/71/PP_Extruder_Pro_PXL_20211203_172428335.jpg","filters":[]}],"height":338,"width":600}
|Step_Picture_02=PP_Extruder_Pro_PXL_20211203_172436428.jpg
|Step_Picture_02_annotation={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":-201,"top":0,"width":4032,"height":2268,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.2,"scaleY":0.2,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://wikifab.org/images/d/db/PP_Extruder_Pro_PXL_20211203_172436428.jpg","filters":[]},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":114,"top":304.42,"width":84,"height":93,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-42,"x2":42,"y1":46.5,"y2":-46.5,"x2a":34.53109598263371,"y2a":-26.295657081227077,"x2b":22.657453698615495,"y2b":-37.020237208727394},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":72,"top":350.92,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":156,"top":257.92,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2line","version":"2.4.6","originX":"center","originY":"center","left":133,"top":348.88,"width":106,"height":74,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"x1":-53,"x2":53,"y1":37,"y2":-37,"x2a":41.18022686936244,"y2a":-18.99186397374069,"x2b":32.02144978384224,"y2b":-32.11119331245881},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":80,"top":385.88,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfarrow2circle","version":"2.4.6","originX":"center","originY":"center","left":186,"top":311.88,"width":16,"height":16,"fill":"#aaa","stroke":"#666","strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":0.5,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"radius":8,"startAngle":0,"endAngle":6.283185307179586},{"type":"wfline","version":"2.4.6","originX":"center","originY":"center","left":191.5,"top":232.79,"width":3,"height":365.58,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":4,"strokeDashArray":null,"strokeLineCap":"round","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"n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}}
{{Tuto Step
|Step_Title=<translate>Barrel/Shaft/Bearings</translate>
|Step_Content=<translate>==== Tools ====
1/2" Socket Wrench

adjustable wrench

==== Parts ====
Barrel

Extrusion Screw

3x Bearings

1x Bearing spacer

Flange

Bearing Housing

8x M8x25 Bolts

8x M8 washers

8x M8 nuts

==== Steps ====

# Slide the bearings onto the screw shaft, followed by the bearing spacer.
# Slide the barrel over the screw.
# Slide the bearing housing over the bearings and flush with the barrel.
# Slide the flange over the shaft and flush with the bearing housing.
# Secure the bearing and flange in place with m8 bolts/washers/nuts.
# (see image 5 for a finished state, but ignore the other parts)</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211203_172746614.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211203_172803709.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211203_172829786.jpg
|Step_Picture_03=PP_Extruder_Pro_PXL_20211203_173209834.jpg
|Step_Picture_04=PP_Extruder_Pro_PXL_20211203_181341705.jpg
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}}
{{Tuto Step
|Step_Title=<translate>Coupling 1 and Heating elements</translate>
|Step_Content=<translate>==== Tools ====
Mallet

Hex wrench (for heating element bolts, depends on manufacturer)

==== Parts ====
20mm coupling

1/4" Key(filed down)

6x heating band elements

==== Steps ====

# Place the key into the keyway on the extruder shaft.
# Slide the coupling over the shaft/key until it is flush with the extruder shaft. It should '''not''' come into contact with the m8 Bolts on the flange. 
# On the other end of the barrel, slide the heating elements into position.
## Three should be within the barrel supports, and three should be past the support towards the extrusion end.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211203_175222102.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211203_175227007.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211203_175238145.jpg
|Step_Picture_03=PP_Extruder_Pro_PXL_20211203_174837852.jpg
}}
{{Tuto Step
|Step_Title=<translate>Gearbox support</translate>
|Step_Content=<translate>==== Tools ====
1/2" Socket Wrench

Adjustable wrench

==== Parts ====
Gearbox support A

Gearbox support B

Gearbox/motor assembly

8x m8x25 bolts

8x m8 washers

8x m8 nylon lock nuts

==== Steps ====
It is important to note that the two supports are not identical. Support A has a narrower base than B.

# Position the supports as seen in Image 1, ensuring that support A faces the gearbox side with longer distance between its wall and the shaft.
# Secure the supports with bolts/washer/lock nuts.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211123_235658220.jpg
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|Step_Picture_01=PP_Extruder_Pro_PXL_20211124_000300574.jpg
}}
{{Tuto Step
|Step_Title=<translate>Motor shaft coupling</translate>
|Step_Content=<translate>==== Tools ====
Mallet

==== Parts ====
1 1/8" Shaft

1/4" key

1 1/8" coupling

Gearbox

==== Steps ====

# Place the key into the shaft
# Slide these parts into the gearbox until flush with the back side of the gearbox.
# Slide the coupling onto the shaft</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211203_175930697.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211203_180028786.jpg
|Step_Picture_02=PP_Extruder_Pro_PXL_20211203_180230082.jpg
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|Step_Picture_03=PP_Extruder_Pro_PXL_20211203_180752125.jpg
}}
{{Tuto Step
|Step_Title=<translate>Motor mechanical install</translate>
|Step_Content=<translate>==== Tools ====
1/2" socket wrench

==== Parts ====
Motor Assembly

Table

4x m8x20 Bolts

4x washers

Spider coupling

==== Steps ====

# Position the motor on the table, sliding the t-nuts from the previous steps into position.
# Loosely secure the motor to the table.
# Insert the spider into one of the couplings.
# Making use of the loose bolts, move the barrel and motor together until they are meshed at the couplings with the spider in between.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211203_180841177.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211203_181341705_1_.jpg
}}
{{Tuto Step
|Step_Title=<translate>Heat Shield bend and install</translate>
|Step_Content=<translate>====Tools====
1/2" socket

Metal break

Digital angle gauge

====Parts====
Perforated shield

6x M8x16 bolts/washers

====Steps====

#Identify the small cut notches on the sheet metal that indicate where the bends should go.
#Using the break, fix the sheet metal in position (figure 2) and bend the sheet at a 45 degree angle.
#Flip and repeat for all 4 bends.
#Position the shield in place and secure the back row with 4 bolts/washers and the pre-installed t-nuts.
#attach the front of the shield with only the left two bolts. (the other two will be utilized for securing the electronic box later)</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211117_232559293.jpg
|Step_Picture_01=PP_Extruder_Pro_PXL_20211117_233244472.jpg
|Step_Picture_02=PP_Extruder_Pro_giphy.gif
|Step_Picture_03=PP_Extruder_Pro_PXL_20211207_181420719.jpg
|Step_Picture_04=PP_Extruder_Pro_PXL_20211207_181433451.jpg
}}
{{Tuto Step
|Step_Title=<translate>Hopper Bend and install</translate>
|Step_Content=<translate>==== Tools ====
Metal break

Digital angle gauge or square edge

vice

Rivet gun or hex wrench set

==== Parts ====
2x pre-cut hopper sheets

6x rivets or M4 nut/bolt combo

==== Steps ====

# Using the break, fold the perforated sheet on the designated lines to 90 degrees. Both bends should be inward, so that the triangle flap and short flap face each other.
# The bottom of the hopper sheets need to be flared out so it can fit around the barrel. *We found this easier to do in the vice because you can visually inspect the angle
# Place the bent hopper half in a vice, and slowly press on the rectangular face until the top of sheet is parallel with the floor/table. (image 3)
# Repeat for the other sheet.
# Nest the two pieces so the triangular face is captured by the lip on the other sheet. Secure in place with either bolts/nuts or rivets
# Place the hopper over the barrel.</translate>
|Step_Picture_00=PP_Extruder_Pro_PXL_20211105_232318496.jpg
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with vise","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} }],"height":450,"width":600}
|Step_Picture_01=PP_Extruder_Pro_hopper_bend.gif
|Step_Picture_02=PP_Extruder_Pro_PXL_20211207_185128944.jpg
|Step_Picture_03=PP_Extruder_Pro_PXL_20211207_180635750.jpg
|Step_Picture_04=PP_Extruder_Pro_PXL_20211207_181020842.jpg
|Step_Picture_05=PP_Extruder_Pro_PXL_20211207_181601530.jpg
}}
{{Notes
|Notes=<translate></translate>
}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Published
}}

PP Sheetpress

2022-01-24T17:47:25Z

PPatASU :

{{Tuto Details
|Description=<translate>The following guide documents the build of the Precious Plastic Sheet Press as supplied and designed by Citizen Scientific Workshop.</translate>
|Area=Recycling and Upcycling
|Type=Creation
|Difficulty=Hard
|Duration=5
|Duration-type=day(s)
|Cost=7000
|Currency=EUR (€)
|Tags=Recycle, Plastic, sheet, sheetpress, preciousplastic
}}
{{Introduction
|Introduction=<translate>STILL IN PROCESS</translate>
}}
{{Materials}}
{{Tuto Step
|Step_Title=<translate>Top and Bottom Plates (grid structure 1)</translate>
|Step_Content=<translate><nowiki>*</nowiki>The following 2 steps will be used to make 2 identical plate assemblies. The parts listed are for 1 assembly (so double everything if you're making two plates at a time)

====Tools====
1/4"-20 tap + tap handle

countersink (or anything over 1/4" bit) for hole cleanup

13mm Socket
 

====Parts====
1 meter aluminum sheet

2x 1000mm 4080 extrusion

4x 920mm 4080 extrusion

4x 286mm 4080 extrusion

2x266mm 4080 extrusion

156 T-nuts (16*9) + 12)

156 M8x16mm Bolts

156 M8 washers

====Steps====

#Tap the 36 pre-drilled 13/64" holes with the 1/4"-20 tap.
##use the countersink bit to clean up any debris.
#Layout the large extrusion (image 2) so that the 1m sides are parallel, and the 960mm beams are evenly distributed at 90 degrees to the 1m beams.
#Insert 12 t-nuts (6 in each row) into each extrusion face that faces the inside of the plate. (image 2). 8 faces total(4 from exterior beams, and 4 from each side of the two interior beams. 96 nuts total
#Position the two 266mm beams in the center row, splitting it into 3 equal sections.
#Position the four 286mm beams in the top and bottom rows, matching the position of the 266 beams.
#For each 80mm face of these interior beams, place 4 t nuts (2 in each slot). Be sure to place these on both faces. 48 nuts total. 

'''Attaching the exterior beams to the plate'''

#On the bottom 40mm face, slide 4 t nuts into each 1000mm beam. (image 4)
#Match these T nuts with the holes in the plate as this will be a "blind" install. (image 5)
#slide the plate off your work area so you can access the holes from below.
#Place the extrusion directly on top of the plate ensuring not to shift it off its alignment.
#Using the M8 bolts, secure the beam to the plate.
#Repeat this process until you have attached both 1000mm beams and 960mm beams. (12 bolts total)</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220111_174002949.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220111_180820186.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220111_183418672.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220111_192302139.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220111_192321011.jpg
|Step_Picture_05=PP_Sheetpress_PXL_20220111_192655317.jpg
}}
{{Tuto Step
|Step_Title=<translate>Top and Bottom Plates (grid structure 2)</translate>
|Step_Content=<translate>====Tools====
same as above

====Parts====
36 corner brackets

====Steps====

# Prepare your parts. Each "cell" will require 4 brackets, 16 M8Bolts, and 16 washers
# Starting with the 4 corners of the ''entire assembly'', attach the corner brackets and tighten the bolts only to finger-tight.
# Next attach the 920 beam ends to the outer perimeter.
# Next, attach the inner beams in place. Ensure that all beams are equally spaced. (remember that the 2 interior beams are shorter though) </translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220111_195719974.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220111_204734409.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220111_204729651.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg Linear Rail Prep</translate>
|Step_Content=<translate>====Tools====
(welder?)

Drill press

Grinder

Vice

1/4-20 Tap

====Parts====
4x Linear rail plates (w/ 90degree stopper plate)

4x Linear rail posts

16x 1/4"-20 x 3/8" bolts
 

====Steps====

#(if not already done) weld the small stopper plate to the end of the long linear rail leg plate. Be sure you have two mirrored sets and not four identical pieces. (see image 5)
#Grind down the welds (or avoid welding where the linear slide will attach.) This is a very snug fit and you may have to make some room for proper alignment
##You can also drill out the slide rail mounting holes (aluminum) to give yourself a little more room for a proper fit.
#Image 4 shows the holes not in perfect alignment, so you may have to grind the linear rail bar down until the wholes are perfectly aligned.
#Tap all 8 small holes to 1/4"-20
#Align and install the linear rail to the plate. Add the bearing carriages. (repeat for all 4 plates)</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_184026556.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_182900141.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_180420259.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220114_182540075.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220114_190112122.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg linear Rail install</translate>
|Step_Content=<translate>====Tools====
13mm socket

====Parts====
16x m8x20 bolts

16x m8 washers

16x m8 t-nuts

4x 8080 extrusion

====Steps====

#Slide 4 t nuts into the 8080 extrusion rail.
#Position one linear slide just next to the rail so you can align the t-nuts to the holes as this will again be a "blind" install.
#Attach the linear slide so it is flush with the end of the extrusion.
#repeat for all 4 rails so you have 2 mirrored pairs.

 </translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_190517138.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_190641454.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_192000012.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg install 1</translate>
|Step_Content=<translate>====Tools====
13mm socket

At least 2, better with 3, people

Clamps

====Parts====
Top plate assembly

4x legs

4x corner plates (12-hole, shaped like a 7)

48x m8x20 bolts

48x m8 t nuts

48x m8 washers

====Steps====

#Slide 6 t-nuts (3 in each channel) in the corner of the top plate assembly. Align the holes with the corner plate pattern, preparing for a blind fit.
#Attach the plate with bolts/washers loosely. *there are a few ways you could do this next section, but we found this method to be effective with only 2 people, but we recommend using more! *
#Place 6 more bolts/washers in the open section of the support plate, and loosely screw on t-nuts for only a thread or two. You want these to be flexible.
#Person A: Lift the leg directly above the plate and do your best to "Float" the leg so it is weightless for person B
#Person B: thread the channels on the leg over the pre-positioned t-nuts, 2 at at time, until the leg drops down into position (image 3)
#Repeat for all 4 legs. At this point the top assembly should still be supported by the table below. Get your third person ready.
#Have two people lift the top assembly so it slides up the rails until it is flush with the top of the leg extrusions.
#Have your third person tighten down at least 2 bolts on all 4 corners, transferring the weight to the legs.
#Use clamps to secure all beams into a flush position, then tighten down all bolts.</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_195752785.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_201719067.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_202523364.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220114_204124320.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg Install 2</translate>
|Step_Content=<translate>====Tools====
13mm socket

8mm tap and tappinghandle
====Parts====
Top plate assembly

4x Brackets (b/p shaped)

28x m8x20 (or 16)

28x m8 washers

12x t-nuts (post assembly)
====Steps====

#Tap the exposed interior channels at the top of the legs with the 8mm tap.
#insert 3 t-nuts into the horizontal extrusion channel that terminates at the leg.
#Use the the b/p bracket to align the placement of the t-nuts.
#Secure the bracket in place by blind capturing the 3 nuts, and using the 4 tapped channels. Repeat for all 4 legs.</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220118_193608049.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220118_193233646.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_231026813.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220118_223821063.jpg
}}
{{Notes
|Notes=<translate></translate>
}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Published
}}

PP Sheetpress

2022-01-18T22:49:18Z

PPatASU :

{{Tuto Details
|Description=<translate>The following guide documents the build of the Precious Plastic Sheet Press as supplied and designed by Citizen Scientific Workshop.</translate>
|Area=Recycling and Upcycling
|Type=Creation
|Difficulty=Hard
|Duration=5
|Duration-type=day(s)
|Cost=7000
|Currency=EUR (€)
|Tags=Recycle, Plastic, sheet, sheetpress, preciousplastic
}}
{{Introduction
|Introduction=<translate></translate>
}}
{{Materials}}
{{Tuto Step
|Step_Title=<translate>Top and Bottom Plates (grid structure 1)</translate>
|Step_Content=<translate><nowiki>*</nowiki>The following 2 steps will be used to make 2 identical plate assemblies. The parts listed are for 1 assembly (so double everything if you're making two plates at a time)

====Tools====
1/4"-20 tap + tap handle

countersink (or anything over 1/4" bit) for hole cleanup

13mm Socket
 

====Parts====
1 meter aluminum sheet

2x 1000mm 4080 extrusion

4x 920mm 4080 extrusion

4x 286mm 4080 extrusion

2x266mm 4080 extrusion

156 T-nuts (16*9) + 12)

156 M8x16mm Bolts

156 M8 washers

====Steps====

#Tap the 36 pre-drilled 13/64" holes with the 1/4"-20 tap.
##use the countersink bit to clean up any debris.
#Layout the large extrusion (image 2) so that the 1m sides are parallel, and the 960mm beams are evenly distributed at 90 degrees to the 1m beams.
#Insert 12 t-nuts (6 in each row) into each extrusion face that faces the inside of the plate. (image 2). 8 faces total(4 from exterior beams, and 4 from each side of the two interior beams. 96 nuts total
#Position the two 266mm beams in the center row, splitting it into 3 equal sections.
#Position the four 286mm beams in the top and bottom rows, matching the position of the 266 beams.
#For each 80mm face of these interior beams, place 4 t nuts (2 in each slot). Be sure to place these on both faces. 48 nuts total. 

'''Attaching the exterior beams to the plate'''

#On the bottom 40mm face, slide 4 t nuts into each 1000mm beam. (image 4)
#Match these T nuts with the holes in the plate as this will be a "blind" install. (image 5)
#slide the plate off your work area so you can access the holes from below.
#Place the extrusion directly on top of the plate ensuring not to shift it off its alignment.
#Using the M8 bolts, secure the beam to the plate.
#Repeat this process until you have attached both 1000mm beams and 960mm beams. (12 bolts total)</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220111_174002949.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220111_180820186.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220111_183418672.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220111_192302139.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220111_192321011.jpg
|Step_Picture_05=PP_Sheetpress_PXL_20220111_192655317.jpg
}}
{{Tuto Step
|Step_Title=<translate>Top and Bottom Plates (grid structure 2)</translate>
|Step_Content=<translate>====Tools====
same as above

====Parts====
36 corner brackets

====Steps====

# Prepare your parts. Each "cell" will require 4 brackets, 16 M8Bolts, and 16 washers
# Starting with the 4 corners of the ''entire assembly'', attach the corner brackets and tighten the bolts only to finger-tight.
# Next attach the 920 beam ends to the outer perimeter.
# Next, attach the inner beams in place. Ensure that all beams are equally spaced. (remember that the 2 interior beams are shorter though) </translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220111_195719974.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220111_204734409.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220111_204729651.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg Linear Rail Prep</translate>
|Step_Content=<translate>====Tools====
(welder?)

Drill press

Grinder

Vice

1/4-20 Tap

====Parts====
4x Linear rail plates (w/ 90degree stopper plate)

4x Linear rail posts

16x 1/4"-20 x 3/8" bolts
 

====Steps====

#(if not already done) weld the small stopper plate to the end of the long linear rail leg plate. Be sure you have two mirrored sets and not four identical pieces. (see image 5)
#Grind down the welds (or avoid welding where the linear slide will attach.) This is a very snug fit and you may have to make some room for proper alignment
##You can also drill out the slide rail mounting holes (aluminum) to give yourself a little more room for a proper fit.
#Image 4 shows the holes not in perfect alignment, so you may have to grind the linear rail bar down until the wholes are perfectly aligned.
#Tap all 8 small holes to 1/4"-20
#Align and install the linear rail to the plate. Add the bearing carriages. (repeat for all 4 plates)</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_184026556.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_182900141.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_180420259.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220114_182540075.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220114_190112122.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg linear Rail install</translate>
|Step_Content=<translate>====Tools====
13mm socket

====Parts====
16x m8x20 bolts

16x m8 washers

16x m8 t-nuts

4x 8080 extrusion

====Steps====

#Slide 4 t nuts into the 8080 extrusion rail.
#Position one linear slide just next to the rail so you can align the t-nuts to the holes as this will again be a "blind" install.
#Attach the linear slide so it is flush with the end of the extrusion.
#repeat for all 4 rails so you have 2 mirrored pairs.

 </translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_190517138.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_190641454.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_192000012.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg install 1</translate>
|Step_Content=<translate>====Tools====
13mm socket

At least 2, better with 3, people

Clamps

====Parts====
Top plate assembly

4x legs

4x corner plates (12-hole, shaped like a 7)

48x m8x20 bolts

48x m8 t nuts

48x m8 washers

====Steps====

#Slide 6 t-nuts (3 in each channel) in the corner of the top plate assembly. Align the holes with the corner plate pattern, preparing for a blind fit.
#Attach the plate with bolts/washers loosely. *there are a few ways you could do this next section, but we found this method to be effective with only 2 people, but we recommend using more! *
#Place 6 more bolts/washers in the open section of the support plate, and loosely screw on t-nuts for only a thread or two. You want these to be flexible.
#Person A: Lift the leg directly above the plate and do your best to "Float" the leg so it is weightless for person B
#Person B: thread the channels on the leg over the pre-positioned t-nuts, 2 at at time, until the leg drops down into position (image 3)
#Repeat for all 4 legs. At this point the top assembly should still be supported by the table below. Get your third person ready.
#Have two people lift the top assembly so it slides up the rails until it is flush with the top of the leg extrusions.
#Have your third person tighten down at least 2 bolts on all 4 corners, transferring the weight to the legs.
#Use clamps to secure all beams into a flush position, then tighten down all bolts.</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_195752785.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_201719067.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_202523364.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220114_204124320.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg Install 2</translate>
|Step_Content=<translate>====Tools====
13mm socket

8mm tap and tappinghandle
====Parts====
Top plate assembly

4x Brackets (b/p shaped)

28x m8x20 (or 16)

28x m8 washers

12x t-nuts (post assembly)
====Steps====

#Tap the exposed interior channels at the top of the legs with the 8mm tap.
#insert 3 t-nuts into the horizontal extrusion channel that terminates at the leg.
#Use the the b/p bracket to align the placement of the t-nuts.
#Secure the bracket in place by blind capturing the 3 nuts, and using the 4 tapped channels. Repeat for all 4 legs.</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220118_193608049.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220118_193233646.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_231026813.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220118_223821063.jpg
}}
{{Notes
|Notes=<translate></translate>
}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}

PP Sheetpress

2022-01-18T22:47:37Z

PPatASU :

{{Tuto Details
|Description=<translate>The following guide documents the build of the Precious Plastic Sheet Press as supplied and designed by Citizen Scientific Workshop.</translate>
|Area=Recycling and Upcycling
|Type=Creation
|Difficulty=Hard
|Duration=5
|Duration-type=day(s)
|Cost=7000
|Currency=EUR (€)
|Tags=Recycle, Plastic, sheet, sheetpress, preciousplastic
}}
{{Introduction
|Introduction=<translate></translate>
}}
{{Materials}}
{{Tuto Step
|Step_Title=<translate>Top and Bottom Plates (grid structure 1)</translate>
|Step_Content=<translate><nowiki>*</nowiki>The following 2 steps will be used to make 2 identical plate assemblies. The parts listed are for 1 assembly (so double everything if you're making two plates at a time)

====Tools====
1/4"-20 tap + tap handle

countersink (or anything over 1/4" bit) for hole cleanup

13mm Socket
 

====Parts====
1 meter aluminum sheet

2x 1000mm 4080 extrusion

4x 920mm 4080 extrusion

4x 286mm 4080 extrusion

2x266mm 4080 extrusion

156 T-nuts (16*9) + 12)

156 M8x16mm Bolts

156 M8 washers

====Steps====

#Tap the 36 pre-drilled 13/64" holes with the 1/4"-20 tap.
##use the countersink bit to clean up any debris.
#Layout the large extrusion (image 2) so that the 1m sides are parallel, and the 960mm beams are evenly distributed at 90 degrees to the 1m beams.
#Insert 12 t-nuts (6 in each row) into each extrusion face that faces the inside of the plate. (image 2). 8 faces total(4 from exterior beams, and 4 from each side of the two interior beams. 96 nuts total
#Position the two 266mm beams in the center row, splitting it into 3 equal sections.
#Position the four 286mm beams in the top and bottom rows, matching the position of the 266 beams.
#For each 80mm face of these interior beams, place 4 t nuts (2 in each slot). Be sure to place these on both faces. 48 nuts total. 

'''Attaching the exterior beams to the plate'''

#On the bottom 40mm face, slide 4 t nuts into each 1000mm beam. (image 4)
#Match these T nuts with the holes in the plate as this will be a "blind" install. (image 5)
#slide the plate off your work area so you can access the holes from below.
#Place the extrusion directly on top of the plate ensuring not to shift it off its alignment.
#Using the M8 bolts, secure the beam to the plate.
#Repeat this process until you have attached both 1000mm beams and 960mm beams. (12 bolts total)</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220111_174002949.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220111_180820186.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220111_183418672.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220111_192302139.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220111_192321011.jpg
|Step_Picture_05=PP_Sheetpress_PXL_20220111_192655317.jpg
}}
{{Tuto Step
|Step_Title=<translate>Top and Bottom Plates (grid structure 2)</translate>
|Step_Content=<translate>====Tools====
same as above

====Parts====
36 corner brackets

====Steps====

# Prepare your parts. Each "cell" will require 4 brackets, 16 M8Bolts, and 16 washers
# Starting with the 4 corners of the ''entire assembly'', attach the corner brackets and tighten the bolts only to finger-tight.
# Next attach the 920 beam ends to the outer perimeter.
# Next, attach the inner beams in place. Ensure that all beams are equally spaced. (remember that the 2 interior beams are shorter though) </translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220111_195719974.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220111_204734409.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220111_204729651.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg Linear Rail Prep</translate>
|Step_Content=<translate>====Tools====
(welder?)

Drill press

Grinder

Vice

1/4-20 Tap

====Parts====
4x Linear rail plates (w/ 90degree stopper plate)

4x Linear rail posts

16x 1/4"-20 x 3/8" bolts
 

====Steps====

#(if not already done) weld the small stopper plate to the end of the long linear rail leg plate. Be sure you have two mirrored sets and not four identical pieces. (see image 5)
#Grind down the welds (or avoid welding where the linear slide will attach.) This is a very snug fit and you may have to make some room for proper alignment
##You can also drill out the slide rail mounting holes (aluminum) to give yourself a little more room for a proper fit.
#Image 4 shows the holes not in perfect alignment, so you may have to grind the linear rail bar down until the wholes are perfectly aligned.
#Tap all 8 small holes to 1/4"-20
#Align and install the linear rail to the plate. Add the bearing carriages. (repeat for all 4 plates)</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_184026556.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_182900141.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_180420259.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220114_182540075.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220114_190112122.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg linear Rail install</translate>
|Step_Content=<translate>====Tools====
13mm socket

====Parts====
16x m8x20 bolts

16x m8 washers

16x m8 t-nuts

4x 8080 extrusion

====Steps====

#Slide 4 t nuts into the 8080 extrusion rail.
#Position one linear slide just next to the rail so you can align the t-nuts to the holes as this will again be a "blind" install.
#Attach the linear slide so it is flush with the end of the extrusion.
#repeat for all 4 rails so you have 2 mirrored pairs.

 </translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_190517138.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_190641454.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_192000012.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg install 1</translate>
|Step_Content=<translate>====Tools====
13mm socket

At least 2, better with 3, people

Clamps

====Parts====
Top plate assembly

4x legs

4x corner plates (12-hole, shaped like a 7)

48x m8x20 bolts

48x m8 t nuts

48x m8 washers

====Steps====

#Slide 6 t-nuts (3 in each channel) in the corner of the top plate assembly. Align the holes with the corner plate pattern, preparing for a blind fit.
#Attach the plate with bolts/washers loosely. *there are a few ways you could do this next section, but we found this method to be effective with only 2 people, but we recommend using more! *
#Place 6 more bolts/washers in the open section of the support plate, and loosely screw on t-nuts for only a thread or two. You want these to be flexible.
#Person A: Lift the leg directly above the plate and do your best to "Float" the leg so it is weightless for person B
#Person B: thread the channels on the leg over the pre-positioned t-nuts, 2 at at time, until the leg drops down into position (image 3)
#Repeat for all 4 legs. At this point the top assembly should still be supported by the table below. Get your third person ready.
#Have two people lift the top assembly so it slides up the rails until it is flush with the top of the leg extrusions.
#Have your third person tighten down at least 2 bolts on all 4 corners, transferring the weight to the legs.
#Use clamps to secure all beams into a flush position, then tighten down all bolts.</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_195752785.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_201719067.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_202523364.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220114_204124320.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg Install 2</translate>
|Step_Content=<translate>====Tools====
13mm socket

8mm tap and tappinghandle
====Parts====
Top plate assembly

4x Brackets (b/p shaped)

28x m8x20 (or 16)

28x m8 washers

12x t-nuts (post assembly)
====Steps====

# Tap the exposed interior channels at the top of the legs with the 8mm tap.
# insert 3 t-nuts into the horizontal extrusion channel that terminates at the leg.
# Use the the b/p bracket to align the placement of the t-nuts.
# Secure the bracket in place by blind capturing the 3 nuts, and using the 4 tapped channels.</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220118_193608049.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220118_193233646.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_231026813.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220118_223821063.jpg
}}
{{Notes
|Notes=<translate></translate>
}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}

Fichier:PP Sheetpress PXL 20220114 231026813.jpg

2022-01-18T22:44:02Z

PPatASU : PP_Sheetpress_PXL_20220114_231026813

PP_Sheetpress_PXL_20220114_231026813

Fichier:PP Sheetpress PXL 20220118 193233646.jpg

2022-01-18T22:44:00Z

PPatASU : PP_Sheetpress_PXL_20220118_193233646

PP_Sheetpress_PXL_20220118_193233646

Fichier:PP Sheetpress PXL 20220118 193608049.jpg

2022-01-18T22:43:56Z

PPatASU : PP_Sheetpress_PXL_20220118_193608049

PP_Sheetpress_PXL_20220118_193608049

Fichier:PP Sheetpress PXL 20220118 223821063.jpg

2022-01-18T22:43:54Z

PPatASU : PP_Sheetpress_PXL_20220118_223821063

PP_Sheetpress_PXL_20220118_223821063

PP Sheetpress

2022-01-14T23:42:11Z

PPatASU :

{{Tuto Details
|Description=<translate>The following guide documents the build of the Precious Plastic Sheet Press as supplied and designed by Citizen Scientific Workshop.</translate>
|Area=Recycling and Upcycling
|Type=Creation
|Difficulty=Hard
|Duration=5
|Duration-type=day(s)
|Cost=7000
|Currency=EUR (€)
|Tags=Recycle, Plastic, sheet, sheetpress, preciousplastic
}}
{{Introduction
|Introduction=<translate></translate>
}}
{{Materials}}
{{Tuto Step
|Step_Title=<translate>Top and Bottom Plates (grid structure 1)</translate>
|Step_Content=<translate><nowiki>*</nowiki>The following 2 steps will be used to make 2 identical plate assemblies. The parts listed are for 1 assembly (so double everything if you're making two plates at a time)

====Tools====
1/4"-20 tap + tap handle

countersink (or anything over 1/4" bit) for hole cleanup

1/2" Socket
 

====Parts====
1 meter aluminum sheet

2x 1000mm 4080 extrusion

4x 920mm 4080 extrusion

4x 286mm 4080 extrusion

2x266mm 4080 extrusion

156 T-nuts (16*9) + 12)

156 M8x16mm Bolts

156 M8 washers

====Steps====

#Tap the 36 pre-drilled 13/64" holes with the 1/4"-20 tap.
##use the countersink bit to clean up any debris.
#Layout the large extrusion (image 2) so that the 1m sides are parallel, and the 960mm beams are evenly distributed at 90 degrees to the 1m beams.
#Insert 12 t-nuts (6 in each row) into each extrusion face that faces the inside of the plate. (image 2). 8 faces total(4 from exterior beams, and 4 from each side of the two interior beams. 96 nuts total
#Position the two 266mm beams in the center row, splitting it into 3 equal sections.
#Position the four 286mm beams in the top and bottom rows, matching the position of the 266 beams.
#For each 80mm face of these interior beams, place 4 t nuts (2 in each slot). Be sure to place these on both faces. 48 nuts total. 

'''Attaching the exterior beams to the plate'''

#On the bottom 40mm face, slide 4 t nuts into each 1000mm beam. (image 4)
#Match these T nuts with the holes in the plate as this will be a "blind" install. (image 5)
#slide the plate off your work area so you can access the holes from below.
#Place the extrusion directly on top of the plate ensuring not to shift it off its alignment.
#Using the M8 bolts, secure the beam to the plate.
#Repeat this process until you have attached both 1000mm beams and 960mm beams. (12 bolts total)</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220111_174002949.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220111_180820186.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220111_183418672.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220111_192302139.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220111_192321011.jpg
|Step_Picture_05=PP_Sheetpress_PXL_20220111_192655317.jpg
}}
{{Tuto Step
|Step_Title=<translate>Top and Bottom Plates (grid structure 2)</translate>
|Step_Content=<translate>====Tools====
same as above

====Parts====
36 corner brackets

====Steps====

# Prepare your parts. Each "cell" will require 4 brackets, 16 M8Bolts, and 16 washers
# Starting with the 4 corners of the ''entire assembly'', attach the corner brackets and tighten the bolts only to finger-tight.
# Next attach the 920 beam ends to the outer perimeter.
# Next, attach the inner beams in place. Ensure that all beams are equally spaced. (remember that the 2 interior beams are shorter though) </translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220111_195719974.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220111_204734409.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220111_204729651.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg Linear Rail Prep</translate>
|Step_Content=<translate>====Tools====
(welder?)

Drill press

Grinder

Vice

1/4-20 Tap

====Parts====
4x Linear rail plates (w/ 90degree stopper plate)

4x Linear rail posts

16x 1/4"-20 x 3/8" bolts
 

====Steps====

#(if not already done) weld the small stopper plate to the end of the long linear rail leg plate. Be sure you have two mirrored sets and not four identical pieces. (see image 5)
#Grind down the welds (or avoid welding where the linear slide will attach.) This is a very snug fit and you may have to make some room for proper alignment
##You can also drill out the slide rail mounting holes (aluminum) to give yourself a little more room for a proper fit.
#Image 4 shows the holes not in perfect alignment, so you may have to grind the linear rail bar down until the wholes are perfectly aligned.
#Tap all 8 small holes to 1/4"-20
#Align and install the linear rail to the plate. Add the bearing carriages. (repeat for all 4 plates)</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_184026556.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_182900141.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_180420259.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220114_182540075.jpg
|Step_Picture_04=PP_Sheetpress_PXL_20220114_190112122.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg linear Rail install</translate>
|Step_Content=<translate>====Tools====
1/2" socket

====Parts====
16x m8x20 bolts

16x m8 washers

16x m8 t-nuts

4x 8080 extrusion

====Steps====

# Slide 4 t nuts into the 8080 extrusion rail.
# Position one linear slide just next to the rail so you can align the t-nuts to the holes as this will again be a "blind" install.
# Attach the linear slide so it is flush with the end of the extrusion.
# repeat for all 4 rails so you have 2 mirrored pairs.

 </translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_190517138.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_190641454.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_192000012.jpg
}}
{{Tuto Step
|Step_Title=<translate>Leg install</translate>
|Step_Content=<translate>==== Tools ====
1/2" socket

At least 2, better with 3, people

Clamps

==== Parts ====
Top plate assembly

4x legs

4x corner plates (12-hole, shaped like a 7)

48x m8x20 bolts

48x m8 t nuts

48x m8 washers

==== Steps ====

# Slide 6 t-nuts (3 in each channel) in the corner of the top plate assembly. Align the holes with the corner plate pattern, preparing for a blind fit.
# Attach the plate with bolts/washers loosely. *there are a few ways you could do this next section, but we found this method to be effective with only 2 people, but we recommend using more! *
# Place 6 more bolts/washers in the open section of the support plate, and loosely screw on t-nuts for only a thread or two. You want these to be flexible.
# Person A: Lift the leg directly above the plate and do your best to "Float" the leg so it is weightless for person B
# Person B: thread the channels on the leg over the pre-positioned t-nuts, 2 at at time, until the leg drops down into position (image 3)
# Repeat for all 4 legs. At this point the top assembly should still be supported by the table below. Get your third person ready.
# Have two people lift the top assembly so it slides up the rails until it is flush with the top of the leg extrusions.
# Have your third person tighten down at least 2 bolts on all 4 corners, transferring the weight to the legs.
# Use clamps to secure all beams into a flush position, then tighten down all bolts.</translate>
|Step_Picture_00=PP_Sheetpress_PXL_20220114_195752785.jpg
|Step_Picture_01=PP_Sheetpress_PXL_20220114_201719067.jpg
|Step_Picture_02=PP_Sheetpress_PXL_20220114_202523364.jpg
|Step_Picture_03=PP_Sheetpress_PXL_20220114_204124320.jpg
}}
{{Notes
|Notes=<translate></translate>
}}
{{PageLang
|Language=en
|SourceLanguage=none
|IsTranslation=0
}}
{{Tuto Status
|Complete=Draft
}}

Fichier:PP Sheetpress PXL 20220114 195752785.jpg

2022-01-14T23:22:15Z

PPatASU : PP_Sheetpress_PXL_20220114_195752785

PP_Sheetpress_PXL_20220114_195752785

Fichier:PP Sheetpress PXL 20220114 201719067.jpg

2022-01-14T23:22:13Z

PPatASU : PP_Sheetpress_PXL_20220114_201719067

PP_Sheetpress_PXL_20220114_201719067

Fichier:PP Sheetpress PXL 20220114 202523364.jpg

2022-01-14T23:22:12Z

PPatASU : PP_Sheetpress_PXL_20220114_202523364

PP_Sheetpress_PXL_20220114_202523364

Fichier:PP Sheetpress PXL 20220114 204124320.jpg

2022-01-14T23:22:11Z

PPatASU : PP_Sheetpress_PXL_20220114_204124320

PP_Sheetpress_PXL_20220114_204124320

PP Sheetpress

2022-01-14T23:19:43Z

PPatASU :

Fichier:PP Sheetpress PXL 20220114 190517138.jpg

2022-01-14T23:15:06Z

PPatASU : PP_Sheetpress_PXL_20220114_190517138

PP_Sheetpress_PXL_20220114_190517138

Fichier:PP Sheetpress PXL 20220114 190641454.jpg

2022-01-14T23:14:59Z

PPatASU : PP_Sheetpress_PXL_20220114_190641454

PP_Sheetpress_PXL_20220114_190641454

Fichier:PP Sheetpress PXL 20220114 192000012.jpg

2022-01-14T23:14:57Z

PPatASU : PP_Sheetpress_PXL_20220114_192000012

PP_Sheetpress_PXL_20220114_192000012

PP Sheetpress

2022-01-14T22:01:20Z

PPatASU :

Fichier:PP Sheetpress PXL 20220114 184026556.jpg

2022-01-14T21:19:26Z

PPatASU : PP_Sheetpress_PXL_20220114_184026556

PP_Sheetpress_PXL_20220114_184026556

Fichier:PP Sheetpress PXL 20220114 182900141.jpg

2022-01-14T21:19:25Z

PPatASU : PP_Sheetpress_PXL_20220114_182900141

PP_Sheetpress_PXL_20220114_182900141

Fichier:PP Sheetpress PXL 20220114 180420259.jpg

2022-01-14T21:19:21Z

PPatASU : PP_Sheetpress_PXL_20220114_180420259

PP_Sheetpress_PXL_20220114_180420259

Fichier:PP Sheetpress PXL 20220114 182540075.jpg

2022-01-14T21:19:21Z

PPatASU : PP_Sheetpress_PXL_20220114_182540075

PP_Sheetpress_PXL_20220114_182540075

Fichier:PP Sheetpress PXL 20220114 190112122.jpg

2022-01-14T21:19:19Z

PPatASU : PP_Sheetpress_PXL_20220114_190112122

PP_Sheetpress_PXL_20220114_190112122

PP Sheetpress

2022-01-11T22:03:59Z

PPatASU :

Fichier:PP Sheetpress PXL 20220111 204734409.jpg

2022-01-11T21:57:27Z

PPatASU : PP_Sheetpress_PXL_20220111_204734409

PP_Sheetpress_PXL_20220111_204734409

Fichier:PP Sheetpress PXL 20220111 195719974.jpg

2022-01-11T21:57:26Z

PPatASU : PP_Sheetpress_PXL_20220111_195719974

PP_Sheetpress_PXL_20220111_195719974

Fichier:PP Sheetpress PXL 20220111 204729651.jpg

2022-01-11T21:57:24Z

PPatASU : PP_Sheetpress_PXL_20220111_204729651

PP_Sheetpress_PXL_20220111_204729651

PP Sheetpress

2022-01-11T19:33:25Z

PPatASU : Page créée avec « {{Tuto Details |Description=<translate>The following guide documents the build of the Precious Plastic Sheet Press as supplied and designed by Citizen Scientific Workshop.... »

Fichier:PP Sheetpress PXL 20220111 192302139.jpg

2022-01-11T19:28:38Z

PPatASU : PP_Sheetpress_PXL_20220111_192302139

PP_Sheetpress_PXL_20220111_192302139

Fichier:PP Sheetpress PXL 20220111 192321011.jpg

2022-01-11T19:28:36Z

PPatASU : PP_Sheetpress_PXL_20220111_192321011

PP_Sheetpress_PXL_20220111_192321011

Fichier:PP Sheetpress PXL 20220111 192655317.jpg

2022-01-11T19:28:35Z

PPatASU : PP_Sheetpress_PXL_20220111_192655317

PP_Sheetpress_PXL_20220111_192655317

Fichier:PP Sheetpress PXL 20220111 174002949.jpg

2022-01-11T18:43:54Z

PPatASU : PP_Sheetpress_PXL_20220111_174002949

PP_Sheetpress_PXL_20220111_174002949

Fichier:PP Sheetpress PXL 20220111 180820186.jpg

2022-01-11T18:43:51Z

PPatASU : PP_Sheetpress_PXL_20220111_180820186

PP_Sheetpress_PXL_20220111_180820186

Fichier:PP Sheetpress PXL 20220111 183418672.jpg

2022-01-11T18:43:50Z

PPatASU : PP_Sheetpress_PXL_20220111_183418672

PP_Sheetpress_PXL_20220111_183418672